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Repair guides

Titan Sprayer Repair Guides

Step-by-step repairs for Titan Impact, PowrLiner, PowrTwin and Hydra X sprayers and the RX-80 gun. Each guide follows Titan's own manual and names the exact OEM parts, with links to the official parts diagram.

How to Replace the Belt on a Titan Hydra X

Titan's two-person belt change for the Hydra X 4540 and 7230: guard removal, engine tilt, fitting the timing belt and the engine and guard torque values.

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How to Replace the Complete Fluid Section on a Titan Impa....

On-site swap of the Impact 1040 fluid section from Titan's service manual: unclamp, slide out, engage the T-slot, torque the nuts, reconnect and test.

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How to Replace the Packings on a Titan Impact 440 or Impa....

Titan's repack sequence for the Impact 440 and 640: tools, packing orientation, the piston guide tool and the checks to run before you spray again.

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How to Repack the Fluid Section on a Titan PowrLiner 2850

Titan's PowrLiner 2850 packing procedure in order: parking the piston, removing the manifold, fitting the packings the right way up and testing.

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How to Replace the Outlet Valve Ball and Seat on a Titan ....

Service the Impact 440 outlet valve in Titan's order: reach it, inspect ball, seat, cage and crush washer, then refit the retainer with Loctite and torque.

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How to Service the Fluid Section on a Titan Hydra X

Hydra X 4540 and 7230 fluid section service from Titan's manual: uncoupling, packing sets, outlet and foot valves, torque values and cure time.

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How to Replace the Inlet Valve on a Titan Impact 440

Impact 440 inlet valve service: free a stuck ball, remove the pusher and foot valve housing, clean or reverse the seat, refit the siphon and prime.

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How to Replace the Packings on a Titan Impact 1040

Impact 1040 packing replacement from Titan's service manual: unclamp the fluid section, grease and seat both packings, re-clamp, test.

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How to Service the Hydraulic Motor on a Titan Hydra X

Hydra X hydraulic motor rebuild from Titan's service manual: centering the piston, removing the motor, renewing the seals and piston nut, torque and test.

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How to Replace the Motor or Gears on a Titan Impact 640

Impact 640 motor and gear replacement from Titan's service manual: covers and wiring off, motor out, gears inspected, thrust washer and Lubriplate back in.

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How to Replace the Gears and Slider on a Titan PowrLiner ....

Titan's PowrLiner 2850 gear box procedure grouped into eight stages: teardown, wear limits, GR-132 and 1242 greases, crank timing and torque values.

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How to Replace the Belt on a Titan PowrTwin 4900, 6900 or....

Titan's belt change for the PowrTwin Plus 4900, 6900 and 8900: open the guard, lift the motor, swap the belt, and pick the belt your diagram lists.

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    Browse Repair Guides by Sprayer Series

    Pick the series your sprayer belongs to. Each page lists every guide for that series, newest first.

    Before You Start Any Repair

    Airless sprayers work at very high fluid pressure. A jet of paint can inject fluid through the skin: it looks like a small cut, but it is a medical emergency, so get immediate medical attention and tell the doctor what the fluid was. Before you service any part, follow the pressure relief procedure in the manual for your exact model, switch off and unplug an electric sprayer, and wear eye protection while you work. Our pressure relief article explains the idea; the manual for your sprayer has the exact steps.

    How These Repair Guides Are Written

    Every guide is built from the service or owner's manual Titan publishes for that sprayer, the same manuals you will find in our parts manuals library. The steps keep the manual's order, tool sizes and cautions. Where the manuals for two models differ, the guide says so and sends you back to the manual for your exact model.

    Each guide names the genuine OEM parts the job uses, with the part number, a link to the product page and a link to the official parts diagram, so you can confirm the part before you open the pump.

    Find the Right Part Before You Open the Pump

    Parts on this site are ordered from the official parts diagrams: open your model in Order by Parts Diagram, find the numbered callout and add the part. If you are not sure which part or kit your sprayer takes, call (713) 931-0006 with the model and serial number ready, or send us a message.

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