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Repair guides

PowrLiner and PowrTwin Repair Guides

Repacking the fluid section, replacing valves, the relief valve, the power switch, the transducer, gears and belts on the PowrLiner 850, 2850 and 3500 and the PowrTwin: step-by-step guides with the OEM parts to order.

How to Repack the Fluid Section on a Titan PowrLiner 2850

Titan's PowrLiner 2850 packing procedure in order: parking the piston, removing the manifold, fitting the packings the right way up and testing.

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How to Replace the Gears and Slider on a Titan PowrLiner ....

Titan's PowrLiner 2850 gear box procedure grouped into eight stages: teardown, wear limits, GR-132 and 1242 greases, crank timing and torque values.

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How to Replace the Belt on a Titan PowrTwin 4900, 6900 or....

Titan's belt change for the PowrTwin Plus 4900, 6900 and 8900: open the guard, lift the motor, swap the belt, and pick the belt your diagram lists.

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How to Repack the Fluid Section on a Titan PowrLiner 850

Titan's order for replacing the PowrLiner 850 top seal and piston/seal with kit 759-365, plus the tools, lubricants and checks the manual names.

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How to Replace the Power Switch on a Titan PowrLiner 2850

The PowrLiner 2850 manual's switch swap: checks before you buy, the heat sink assembly, wire labeling, the 9850936 switch and a safe first run.

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How to Replace the Packings on a Titan PowrTwin 6900 Plus....

Step-by-step repack of the PowrTwin 6900 Plus DI fluid section from Titan's service manual, with part numbers, torque values and packing orientation.

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How to Replace the Relief Valve on a Titan PowrLiner 850

Fit relief valve kit 759-380 on a PowrLiner 850: seat and nut torque, the 12:00 cam and 09:00 knob positions, the clip and the water leak test.

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How to Replace the Transducer on a Titan PowrLiner 2850

Titan's PowrLiner 2850 transducer procedure: rule-outs, lowering the pump manifold off the slider, the 0551112 part and the checks after the swap.

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How to Replace the Inlet and Outlet Valves on a Titan Pow....

Titan's repair manual steps for the PowrLiner 3500 inlet valve pusher, inlet valve and outlet valve, with the wrench sizes, seals and torque values.

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    Before You Start

    Airless sprayers work at very high fluid pressure. A jet of paint can inject fluid through the skin: it looks like a small cut, but it is a medical emergency, so get immediate medical attention and tell the doctor what the fluid was. Before you service any part, follow the pressure relief procedure in the manual for your exact model, switch off and unplug an electric sprayer, and wear eye protection while you work. Our pressure relief article explains the idea; the manual for your sprayer has the exact steps.

    See all of our repair guides, or check the parts diagram for your model to confirm a part number first.

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