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Repair guides

Impact Sprayer Repair Guides

Fluid section packings, inlet and outlet valves, the PrimeSpray valve, the pump filter, the pressure transducer, the motor and gears: repairs for the Impact 440, 640, 840 and 1040, written from Titan's own manuals with the OEM part numbers.

How to Replace the Complete Fluid Section on a Titan Impa....

On-site swap of the Impact 1040 fluid section from Titan's service manual: unclamp, slide out, engage the T-slot, torque the nuts, reconnect and test.

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How to Replace the Packings on a Titan Impact 440 or Impa....

Titan's repack sequence for the Impact 440 and 640: tools, packing orientation, the piston guide tool and the checks to run before you spray again.

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How to Replace the Outlet Valve Ball and Seat on a Titan ....

Service the Impact 440 outlet valve in Titan's order: reach it, inspect ball, seat, cage and crush washer, then refit the retainer with Loctite and torque.

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How to Replace the Inlet Valve on a Titan Impact 440

Impact 440 inlet valve service: free a stuck ball, remove the pusher and foot valve housing, clean or reverse the seat, refit the siphon and prime.

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How to Replace the Packings on a Titan Impact 1040

Impact 1040 packing replacement from Titan's service manual: unclamp the fluid section, grease and seat both packings, re-clamp, test.

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How to Replace the Motor or Gears on a Titan Impact 640

Impact 640 motor and gear replacement from Titan's service manual: covers and wiring off, motor out, gears inspected, thrust washer and Lubriplate back in.

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How to Replace the PrimeSpray Valve on a Titan Impact 440

Titan's seven-step PRIME/SPRAY valve change for the Impact 440: pin, handle, cam base, housing and gasket, then a test in both positions.

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How to Replace the Pressure Transducer on a Titan Impact ....

Replace the Impact 840 or 1040 transducer step by step from Titan's service manuals: covers off, grommet across, o-ring checked, part 800-437 or 800-447.

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How to Replace the Pump Manifold Filter on a Titan Impact....

Impact 440 pump filter service in Titan's order: housing off by hand, filter off the support spring, seal check, adapter on the pin, housing seated fully.

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How to Repack the Fluid Section on a Titan Impact 840

Step-by-step repack of the Impact 840 and 740 fluid section from Titan's service manual, with kit 805-1010 vs 800-273 and the exact part numbers.

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    Before You Start

    Airless sprayers work at very high fluid pressure. A jet of paint can inject fluid through the skin: it looks like a small cut, but it is a medical emergency, so get immediate medical attention and tell the doctor what the fluid was. Before you service any part, follow the pressure relief procedure in the manual for your exact model, switch off and unplug an electric sprayer, and wear eye protection while you work. Our pressure relief article explains the idea; the manual for your sprayer has the exact steps.

    See all of our repair guides, or check the parts diagram for your model to confirm a part number first.

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