| Sprayer will not prime |
Inlet valve, cage, inlet ball, foot-valve seat, seat O-ring, suction path, and bypass position |
Clean and inspect the inlet-side check components and confirm the bypass valve is correctly positioned. |
| Pressure drops or surges |
Piston assembly, upper and lower packings, outlet ball and seat, inlet check, filters, and material supply |
Eliminate tip, filter, hose, and supply restrictions before opening the fluid section. |
| Material leaks near the pump |
Upper packing area, lower packing, piston surface, pump block, fittings, O-rings, and threaded joints |
Relieve pressure, identify the precise leak source, and inspect mating surfaces before replacing seals. |
| Weak or uneven spray output |
Manifold filter, tip, hose, piston, packings, inlet valve, outlet check, and available material |
Confirm the external fluid path is clear, then inspect the pump for internal bypass or valve leakage. |
| Material continually returns through bypass |
Bypass valve assembly, gasket, cam base, handle, valve position, and contamination |
Inspect the bypass valve for hardened coating, damaged sealing surfaces, or restricted movement. |
| Filter restriction or frequent clogging |
60-mesh manifold filter, adapter, housing, filter springs, Teflon O-ring, and coating condition |
Clean the complete filter stack and replace damaged screens, springs, seals, or housing components. |