PowrTwin 12000GH Insert

PowrTwin 12000GH Insert Parts – Original & Compatible Replacements

The Titan PowrTwin 12000GH Insert is the core fluid-section insert for the PowrTwin 12000GH Airless Sprayer line. Designed for heavy-duty, high-output spraying, this insert contains all essential fluid-wetted components, including piston, cylinder, valves, packings, and seals engineered for durability and consistent performance.

Whether you’re rebuilding a worn pump, replacing damaged internal parts, or performing standard maintenance to ensure long-term reliability, the PowrTwin 12000GH Insert delivers OEM-grade quality and restores the sprayer’s heavy-coating capability, pressure stability, and smooth fluid flow.

Using this insert ensures your PowrTwin 12000GH remains capable of handling demanding materials from primers and enamels to heavy-bodied coatings, epoxies, elastomerics, and industrial block fillers while maintaining high performance across commercial and large-scale applications.

Key Features

• Severe-Service Fluid Section Construction — The internal parts are built with wear-resistant materials (nickel-plated iron/steel, tungsten carbide, hard-chrome surfaces) to resist abrasion from heavy or abrasive coatings. 
• Heavy-Duty Piston and Valve System — Equipped to sustain high pressures (up to the sprayer’s rated 3600 PSI) and consistent fluid delivery even under heavy use or abrasive coatings.
• Compatibility with Multi-Gun Operation — Works seamlessly with the PowrTwin 12000GH’s capability to support multiple spray guns (up to 6 guns), ensuring steady flow and pressure across all outputs. 
• Simplified Maintenance & Replacement — As a modular insert, it allows maintenance or rebuild with minimal downtime — replacing only the worn fluid section rather than the entire sprayer.
• Versatile Coating Handling — Suitable for a wide range of coating viscosities: from thin primers to heavy block fillers, elastomerics, and epoxies, thanks to robust internal design and high-pressure capacity.
  
  

Applications 

The PowrTwin 12000GH Insert is ideally used for:

• Heavy-duty commercial and industrial painting jobs — warehouses, large buildings, structural steel, tanks, large exterior surfaces, roofs, and industrial facilities.
• Application of high-viscosity materials — including gas converto kits , block fillers, epoxies, elastomerics, protective coatings, waterproof coatings, mastics, and other heavy compounds.
• Multi-crew or multi-gun spray operations — enabling up to 6 spray guns simultaneously for faster project completion.
• Refurbishment or overhaul of existing 12000GH units — restoring worn or damaged fluid sections instead of purchasing a brand-new machine.
• Long-term projects requiring durability and reliability — where the sprayer must maintain consistent pressure, flow, and performance over extended periods and heavy workloads.
  
  

FAQ’s

1: When should I replace the PowrTwin 12000GH Insert in my sprayer?

If you observe dropping pressure, inconsistent or pulsating spray, or decreased flow, especially when using heavy or abrasive coatings, it likely indicates wear in the internal piston, valves, or packings. Replacing the Insert restores proper sealing, fluid flow, and pressure stability.

2: Can I replace just the fluid section with the Insert instead of buying a full new sprayer?

Yes. The PowrTwin 12000GH Insert allows you to replace only the worn fluid-wetted components while retaining the existing frame, engine, hydraulic system, and accessories. This modular approach saves cost and reduces downtime.

3: What types of coatings is the PowrTwin 12000GH Insert best suited for?

This Insert is designed for both low-viscosity coatings (primers, enamels, stains) and heavy-bodied coatings (block fillers, epoxies, elastomerics, mastics). Its robust piston and valve design ensures smooth fluid delivery across a wide viscosity range, ideal for heavy-duty industrial or commercial jobs.

4. Can the PowrTwin 12000GH DC Electric Convertokit be installed without modifying the sprayer frame?

The PowrTwin 12000GH DC Electric Convertokit is designed as a direct-fit replacement, meaning you do not need to modify the sprayer frame. All mounting points align with the existing PowrTwin 12000GH structure, allowing a smooth conversion from gas to electric. Always ensure you follow the installation guide and verify that all wiring connections are secure before operating.

5. How do I know if my PowrTwin 12000GH Gas Converto Kit is compatible with my current engine model?

The PowrTwin 12000GH Gas Converto Kits are engineered to match the standard engine configuration of the PowrTwin 12000GH unit. If your sprayer has the original factory engine setup, the kit will be fully compatible. 

For units with previously replaced or non-OEM engines, checking the engine specifications before ordering ensures you receive the correct replacement kit.