PowrCoat 960 Pressure Relief and Recirculation Valve
Restore Controlled Priming, Flushing and Pressure Relief
Shop verified PowrCoat 960 bleed-valve components including the control knob, valve housing, PTFE O-ring, stem stop, tungsten ball, copper gasket and tungsten valve seat. These parts form the pressure-relief and recirculation valve used during priming, flushing and safe service.
01
Verified page type
Exploded bleed-valve replacement-parts category.
02
Official Titan cross-check
Part numbers and relationships were checked against Titan documentation.
03
Diagnostic-first guidance
Recommendations require inspection before replacement.
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6 active product links
No discontinued or unconfirmed product listing is linked.
Assembly Overview
PowrCoat 960 Bleed Valve Assembly Parts
This page is a seven-position exploded bleed-valve replacement-parts category. Turning the knob moves the internal valve mechanism so coating can be routed through the relief path. The tungsten ball and tungsten seat provide the primary sealing interface, while the PTFE O-ring and copper gasket support pressure containment.
Main Functions
Functions Supported by the Assembly
- Provides manual pressure relief before service.
- Routes coating through the return path during priming.
- Supports flushing and recirculation procedures.
- Seals high-pressure fluid with tungsten components.
- Provides operator control through knob 944-024.
Service Applications
When Repair Professionals Use This Page
- Correcting a valve that will not seal.
- Repairing leakage around the valve housing.
- Restoring smooth knob operation.
- Diagnosing poor priming through the relief path.
- Replacing worn tungsten sealing components.
Troubleshooting
Operating Symptoms and Diagnostic Priorities
Relieve all stored air and fluid pressure before service. Inspect the connected components and confirm the actual failure before replacement.
| Operating symptom |
Inspection points |
Recommended action |
| Valve will not stop flowing |
761-715 ball and 944-904 seat |
Wear or contamination at the sealing pair can cause bypass; inspect both before replacement. |
| Leak around valve body |
944-004 O-ring, 945-003 gasket and 944-020 housing |
Identify which seal or surface is leaking before replacing the housing. |
| Knob is difficult to turn |
944-024 knob, 944-026 stem stop and internal contamination |
Check for dried coating or mechanical damage before replacing parts. |
| Pressure relief is slow |
Internal passages, ball and seat |
Restriction may prevent full flow; clean and inspect before replacement. |
| Valve leaks after new ball installation |
944-904 seat and alignment |
A new ball cannot seal against a damaged seat; inspect the pair together. |
| Valve cannot be controlled consistently |
944-026 stop, knob and housing |
Confirm travel and mechanical engagement before ordering components. |
Verified Replacement Components
High-Value Replacement Parts
Only active products shown on the supplied page and retained after verification are linked below.
Verified component
Titan 944-024 Knob
Operator control knob for opening and closing the bleed valve.
View Titan 944-024
Verified component
Titan 944-020 Valve Housing
Machined housing supporting the internal valve components.
View Titan 944-020
Verified component
Titan 944-004 PTFE O-Ring
Chemical-resistant seal used within the valve assembly.
View Titan 944-004
Verified component
Titan 761-715 Tungsten Ball
Tungsten sealing ball for the bleed-valve interface.
View Titan 761-715
Verified component
Titan 945-003 Copper Gasket
Copper sealing gasket for the valve assembly.
View Titan 945-003
Verified component
Titan 944-904 Tungsten Valve Seat
Wear-resistant valve seat mating with the tungsten ball.
View Titan 944-904
Buying Guide
How to Select the Correct Replacement
STEP 1
Confirm the machine and assembly
Match PowrCoat 960 and the exact assembly page.
STEP 2
Match the diagram callout
Use the verified part number and component name.
STEP 3
Diagnose connected parts
Inspect seals, threads, valves and mating surfaces.
STEP 4
Order only confirmed products
Avoid discontinued, mismatched or unverified listings.
Maintenance
Maintenance Priorities
- Flush the relief path before coating hardens.
- Operate the knob without excessive force.
- Inspect ball and seat together during valve service.
- Replace damaged PTFE and copper seals.
- Relieve pressure before disassembly.
- Keep the return path directed into a grounded container.
Repair Planning
Plan a Complete Repair
Record the PowrCoat 960 model, diagram position, symptom and exact leak, restriction or wear location before disassembly. Photograph hose routing and component orientation where useful.
Inspect each mating pair during teardown and replace only after confirming the true failure point. This approach reduces unnecessary parts cost, repeat downtime and installation errors.
Fast Navigation
Shop Major Components
FAQ Section
PowrCoat 960 Bleed Valve Assembly Parts FAQs
Contractor-focused answers based on the supplied category and verified Titan documentation.
What type of page is this?+
It is a seven-position exploded bleed-valve replacement-parts category.
What does the bleed valve do?+
It supports priming, flushing, recirculation and controlled pressure relief.
Which parts create the main seal?+
Titan 761-715 ball seals against Titan 944-904 seat.
Which part is the operator control?+
Titan identifies 944-024 as the knob.
Which part limits stem travel?+
Titan identifies 944-026 as the valve stem stop.
Why replace ball and seat as a diagnostic pair?+
Wear on either surface can prevent sealing.
What seals the valve internally?+
The diagram includes PTFE O-ring 944-004 and copper gasket 945-003.
Can the valve be opened under pressure?+
Follow Titan’s pressure-relief procedure and control the return path safely.
Why can a new ball still leak?+
The mating seat may be damaged or contaminated.
What should be done before disassembly?+
Shut off air, bleed the air supply and relieve all fluid pressure.
Find the Correct Replacement
Repair the PowrCoat 960 With Verified Components
Use the exact part number, assembly callout and operating symptom to narrow the correct replacement.
Search using:
- Titan part number
- Assembly diagram callout
- PowrCoat 960 model
- Component or service-kit name
- Leakage, restriction or operating symptom
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