Titan Impact 540 Airless Sprayer Parts
Shop genuine OEM Titan Impact 540 Airless Sprayer Parts by factory assembly and exploded diagram. Find pump, fluid-section, suction, drive, electrical, skid, cart and accessory components for professional Impact 540 repair and maintenance. Select the correct assembly, locate the diagram callout and verify the Titan OEM part number before ordering.
Find the Correct Parts for Your Titan Impact 540
The Titan Impact 540 is a professional electric airless sprayer designed for extended-use residential, property-maintenance, municipal and small commercial applications. Titan specifies a maximum delivery rate of 0.60 GPM (2.3 LPM), maximum operating pressure of 3,300 PSI (22.8 MPa) and a 0.024-inch maximum tip size.
This parts category organizes Impact 540 components into eight logical factory-diagram sections. Instead of identifying a replacement part by appearance alone, select the applicable assembly, find the component on the exploded drawing and match its callout to the complete Titan OEM part number.
Titan Impact 540 Specifications
| Manufacturer | Titan |
| Model | Impact 540 Electric Airless Sprayer |
| Maximum Delivery | 0.60 GPM / 2.3 LPM |
| Maximum Pressure | 3,300 PSI / 22.8 MPa |
| Maximum Tip Size | 0.024 in. |
| Motor | 1.20 HP Brushless |
| Electrical | 120 V • 60 Hz • 11.0 A |
| Maximum Hose Length | 300 ft. |
| Generator Requirement | 5,000 watts; disable idle-down feature |
| Factory Spray Gun | RX-Pro |
| Factory Spray Hose | 50 ft. / 15 m • P/N 316-505 |
| Spray Filter | 60 mesh • P/N 0089958 |
Identify Your Titan Impact 540 Configuration
Titan documents the Impact 540 in Skid, High Cart and Low Cart configurations. Performance specifications are shared, but structural, wheel, frame and mounting components may be configuration-specific.
| Configuration | Model Number | Weight | Parts Identification |
|---|---|---|---|
| Skid | 805-001 | 36 lb. | Check skid legs, supports and mounting hardware |
| High Cart | 805-006 | 57 lb. | Check high-cart frame, wheel and mounting components |
| Low Cart | 805-003 | 57 lb. | Check low-cart frame, wheel and mounting components |
Choose Your Titan Impact 540 Parts Assembly
Select the system or machine configuration you need to repair. Use the exploded diagram in each section to identify the required component and its Titan OEM part number.
Start With the Correct Impact 540 Assembly
| What You Need | Open This Section | Examples |
|---|---|---|
| Electrical / Core Machine Parts | Main Assembly | Motor cover, electrical hardware, power and controller-related components |
| Material Intake Parts | Suction Set Assembly | Suction set, return tube, inlet screen, O-rings and clips |
| Pump / Pressure Parts | Fluid Section | Piston, packings, inlet valve, outlet valve and seals |
| Mechanical Drive Parts | Drive Assembly | Drive housing and transmission components |
| Skid Frame Parts | Skid Assembly | Legs, supports and mounting hardware |
| Low Cart Parts | Low Rider Assembly | Low frame, wheels and mounting components |
| Cart / Mobility Parts | Cart Assembly | Cart, wheels, hubs and related hardware |
Titan Impact 540 Fluid Section & Pump Parts
The fluid section generates the coating flow required for airless spraying. When diagnosing poor priming, pressure loss, irregular cycling or fluid leakage, inspect the applicable pump components rather than assuming the entire assembly must be replaced.
Impact 540 fluid-section listings include service components such as the 704-552A Piston Assembly, 805-845 Outlet Valve Kit, 805-846 Inlet Valve Kit and 704-586B Repacking Kit. Always verify the current diagram and exact OEM part number for the repair.
SHOP FLUID SECTION PARTS →Titan Impact 540 Suction Set Parts
The suction system supplies coating to the pump. Air leaks, loose connections, damaged seals, a restricted inlet screen or other intake problems can interfere with priming and material delivery.
Use the suction-set exploded diagram to identify the suction assembly, return tube, inlet screen, O-rings, clips and related intake components before ordering.
VIEW SUCTION SET PARTS →Verify Your Impact 540 Configuration Before Ordering
Titan identifies 805-001 as the Skid, 805-006 as the High Cart and 805-003 as the Low Cart. Do not assume that cart-, frame-, wheel-, support- or mounting-specific parts interchange between configurations. Confirm the machine configuration and complete OEM part number against the applicable factory diagram.
Match the Symptom to the Correct Impact 540 System
| Symptom | Inspection Starting Point | Diagram |
|---|---|---|
| Will Not Prime | Material supply, inlet screen, suction connections and pump inlet | Suction Set / Fluid Section |
| Low or Unstable Pressure | Piston, packings, inlet/outlet valves and fluid path | Fluid Section |
| Pump Leakage | Packings, piston and sealing surfaces | Fluid Section |
| Mechanical Noise | Drive-system components | Drive Assembly |
| Electrical / Control Problem | Power source, wiring, control and associated electrical components | Main Assembly |
| Damaged Frame / Wheels | First identify Skid, High Cart or Low Cart configuration | Skid / Low Rider / Cart |
Find the Correct Titan Impact 540 Part in Four Steps
Why the Titan OEM Part Number Matters
Similar-looking sprayer components are not necessarily interchangeable. Mounting geometry, electrical requirements, dimensions, sealing interfaces and machine configuration can determine whether a part is correct.
For the most reliable identification, use the factory diagram as the primary reference. Match the numbered callout to the listed Titan OEM part number and confirm the machine configuration before checkout—particularly when purchasing fluid-section, electrical, drive, cart or frame components.
Relieve Pressure Before Servicing the Impact 540
Airless spraying equipment operates at pressures capable of causing serious fluid-injection injury. Shut down the sprayer, disconnect electrical power and follow Titan's pressure-relief procedure before inspecting or removing pressurized fluid-system components. Never loosen a pressurized gun, hose, fitting, filter, valve or pump component.
Need Parts for a Different Titan Impact Sprayer?
Titan Impact models use model-specific parts catalogs. If your machine is not an Impact 540, return to the main Impact Sprayer Parts directory and select the exact model before purchasing replacement components.
Browse All Titan Impact Sprayer Parts → Choose your exact Impact model and shop genuine Titan OEM replacement parts by diagram.Buy Titan Impact 540 Airless Sprayer Parts
Select the correct factory assembly, locate the required component on the exploded diagram and verify its complete Titan OEM part number before placing your order.
SHOP IMPACT 540 PARTS →Titan Impact 540 Parts FAQ
What Titan Impact 540 configurations are covered?
What is the maximum pressure of the Titan Impact 540?
What is the maximum flow rate of the Impact 540?
What is the maximum tip size for the Titan Impact 540?
Where can I find Impact 540 pump and packing parts?
Where can I find Impact 540 suction and priming parts?
Which Impact 540 repacking kit is listed in the fluid-section catalog?
How do I make sure I order the correct Impact 540 replacement part?
Not Sure Which Impact 540 Part You Need?
Have the machine model number, configuration, serial information, assembly name, diagram callout and any OEM number visible on the original component available. These references provide the strongest basis for confirming the correct replacement part.







