AirCare is the filter, regulator and lubricator (FRL) fitted as standard on every PowrCoat. It cleans the air, sets the pressure that reaches the air motor, and lubricates the motor, and Titan says it eliminates motor icing. On the 730 to 1072 the parts are the 0533911 filter, 0533912 auto drain kit and 0533916 lubricator bowl; the 630 and AirCoats use different numbers.
What AirCare is
Air from your compressor does not go straight into a PowrCoat's air motor. It passes first through a filter, a regulator and a lubricator, which together make up Titan's AirCare system. Titan lists a complete FRL as standard on every PowrCoat, with an automatic-draining moisture trap, an easy-access air filter, a lubrication reservoir you can adjust, and the claim that it eliminates motor icing.
That makes it the quickest end of the machine to check. Fluid pressure on a PowrCoat is the air pressure reaching the motor multiplied by the ratio, so anything that robs the motor of clean, correctly set air shows up as a pressure problem that looks like a pump problem. Look here before you open the fluid section.
The parts on the 730 to 1072 diagrams
The 730, 745, 940, 960, 975, 1045, 1064 and 1072 share one AirCare parts list. On the 730 to 975 pages it is titled an automatic lubricator assembly, for example the 940 page. On the 1045, 1064 and 1072 it is titled automatic filter, lubricator, regulator assembly, for example the 1045 page. The numbers match across all of them:
AirCare parts, PowrCoat 730 to 1072
The same pages list the 0533910 nut. On the 1045, 1064 and 1072 the upper shroud page also lists the whole filter with regulator lubricator assembly as 0533210A and the FRL bracket as 0533999, which matters if a unit is damaged rather than worn.
The 630 and AirCoats use a different FRL
Do not carry the numbers above over to a 630 or an AirCoat. Their AirCare units are separate assemblies with separate part numbers, and each has its own page.
AirCare parts outside the 730 to 1072 group
| Sprayer | Filter element | Bowls and body | Relieving kit | Diagram page |
|---|---|---|---|---|
| PowrCoat 630 | 0533569 | 0533572 filter bowl, 0533575 lubricator body, 0533576 lubricator bowl | 0533929 | 630 FRL page |
| AirCoat 620 | 0533569 | 0533572 filter bowl, 0533575 lubricator body, 0533576 lubricator bowl | 0533929 | 620 FRL page |
| AirCoat 423 | 0533557 | 0533560 filter bowl, 0533563 lubricator body | 0533928 | 423 FRL page |
The 630 and 620 pages list the same twelve parts, including a 0533585 bowl shroud. The 423 page is separate, so check it before ordering.
Checks that cost nothing
These come from an extract of Titan's PowrCoat operating manual, so confirm them in the manual for your own model. They are quick enough to do at the start of any day.
- Lubricator level. The manual says to check it through the openings in the side of the air motor shroud. Refill with AirCare lubricant as the manual specifies.
- Leave the rate alone. The lubricator is set at the factory. The manual says to leave it until the reservoir needs refilling, and gives the rate and the adjustment for humid weather, when icing may occur.
- Keep the lubricants apart. Titan Piston Lube, 314-480, goes in the packing oil reservoir on the pump. It is not the air lubricant.
- Look at the moisture trap. Titan calls it automatic draining, so water that stays in the bowl is a reason to look at the 0533912 auto drain kit.
- Look at the air filter. Titan makes it easy to reach. If the 0533911 element looks dirty, deal with it before you suspect anything else.
Signs the air side needs parts
Air-side symptoms and where to look first
| What you see | Check first | Part the diagram lists |
|---|---|---|
| Motor frosts or ices up | Lubricator level and rate, drain, humid weather | 0533912 auto drain kit, 0533916 lubricator bowl, 0533914 drip control |
| No lubricant in the reservoir, or the plug is missing | Refill with AirCare lubricant per the manual | 0533913 fill plug, 0533916 lubricator bowl |
| Water in the air line or at the motor | The moisture trap and its drain | 0533912 auto drain kit |
| Low pressure at the gun with a good tip and clean fluid filters | Air supply and the AirCare filter before the pump | 0533911 filter, or 0533569 on a 630 |
This is a place to start, not a diagnosis. Your model's manual has the full troubleshooting table.
The low-pressure row is the one that wastes the most money. Because fluid pressure is the air pressure times the ratio, low air at the motor means low fluid pressure whatever the pump is doing. Confirm the air is right first. If it is, move on to the filters, tip and fluid section.
Order from the right diagram
AirCare parts for the 730, 745, 940, 960 and 975 group.
Same parts list for the 1045, 1064 and 1072.
The separate 630 and AirCoat 620 unit.
The 423 has its own filter element and body.
AirCare parts from the lists above:
The Short Version
AirCare is a filter, regulator and lubricator that every PowrCoat has. Check the lubricator and the drain, keep Piston Lube and air lubricant separate, and look at the filter before you blame the pump. Order from the AirCare page for your own model, because the 630 and AirCoats use different part numbers.
Not sure which AirCare parts fit your PowrCoat?
Call (713) 931-0006 with your model and serial number and our parts team will confirm the right AirCare part before you order.
(713) 931-0006Order by Parts Diagram