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Titan 978-040 Circuit Breaker Reset

Titan 978-040 Circuit Breaker Reset

Sourced From:
Titan Tools Inc.

PowrLiner part 978-040 is a circuit breaker reset switch used to protect the sprayer's electrical system from overload conditions. When current draw exceeds safe limits, the breaker trips to help prevent damage to the motor, control circuit, and wiring. This component restores proper power protection and reliable reset functionality on compatible PowrLiner, PowrTex, and PowrTwin units.

Part Number 978-040
Part Description Circuit Breaker      Reset
Brand PowrLiner
Fits PowrLiner 4955, 6955, 8955; PowrLiner 4900 XLT; PowrLiner 4950; PowrLiner 6900 XLT SP; PowrLiner 6900 XLT; PowrLiner 6950; PowrLiner 6950_1; PowrLiner 8900 XLT SP; PowrLiner 8900 XLT; PowrTex 6900SF, 12000SV 0528919D; PowrTex 6900SF, 12000SV; PowrTwin 4900, 6900, 8900, 12000 Plus; PowrTwin 6900, 12000 Plus DI; PowrTwin 6900 XLT DI; PowrTwin 12000 Plus DI service; PowrTwin 12000 XLT DI
Condition New

Retail Price: $130.5
You save: $13.57 (10.40%)
Our Price: $116.93

 

Circuit Breaker Reset for PowrLiner, PowrTex, and PowrTwin Airless Sprayers

The PowrLiner 978-040 Circuit Breaker Reset is an electrical protection device designed to safeguard compatible airless sprayers from damage caused by electrical overloads. Within the sprayer's electrical system, this component acts as a critical safety interface between the power source and the motor control circuitry. When the amperage draw exceeds the rated threshold—typically due to motor strain from thick materials, mechanical binding, or electrical faults—the breaker trips, immediately interrupting power flow. This automatic shutoff helps prevent overheating of wiring, damage to the motor windings, and potential failure of control boards or switches. The reset function allows the operator to restore power after the underlying issue has been identified and corrected, returning the sprayer to service without requiring fuse replacement.

Over time, circuit breakers can degrade from repeated tripping events, exposure to heat, or normal wear of internal contacts. A failing breaker may present as nuisance tripping under normal operating conditions, failure to reset after tripping, or intermittent power loss that is difficult to diagnose. In some cases, a breaker may fail in the closed position, eliminating overload protection entirely and increasing the risk of electrical damage. Replacing a compromised breaker with this genuine component restores proper circuit protection and ensures that the sprayer responds predictably to overload conditions.

Service Guidance: Before replacing the circuit breaker, inspect the power cord, motor leads, and control wiring for signs of overheating, shorts, or loose connections. Persistent tripping after replacement may indicate a motor or pump assembly issue requiring further diagnosis.

What it does and when to replace it

What the circuit breaker reset does
Overload protection Trips when current exceeds rated threshold to prevent electrical damage
System safety Protects motor, control board, and wiring from overheating and short circuits
Reset capability Allows manual reset after overload condition is corrected
When replacement is recommended
Won't reset Breaker will not latch or reset after tripping
Nuisance trips Trips repeatedly during normal operation with no confirmed electrical fault
Heat damage Discoloration, melted housing, burnt odor, or loose terminal connections
Intermittent power Random shutdowns or power dropouts traced to the breaker assembly

Compatibility

PowrLiner part 978-040 is compatible with the following sprayer models. Always confirm fitment using the correct parts diagram for your exact model and revision.

Model Component
PowrLiner 4955 Circuit Breaker Reset
PowrLiner 6955 Circuit Breaker Reset
PowrLiner 8955 Circuit Breaker Reset
PowrLiner 4900 XLT Circuit Breaker Reset
PowrLiner 4950 Circuit Breaker Reset
PowrLiner 6900 XLT SP Circuit Breaker Reset
PowrLiner 6900 XLT Circuit Breaker Reset
PowrLiner 6950 Circuit Breaker Reset
PowrLiner 6950_1 Circuit Breaker Reset
PowrLiner 8900 XLT SP Circuit Breaker Reset
PowrLiner 8900 XLT Circuit Breaker Reset
PowrTex 6900SF, 12000SV 0528919D Circuit Breaker Reset
PowrTex 6900SF, 12000SV Circuit Breaker Reset
PowrTwin 4900, 6900, 8900, 12000 Plus Circuit Breaker Reset
PowrTwin 6900, 12000 Plus DI Circuit Breaker Reset
PowrTwin 6900 XLT DI Circuit Breaker Reset
PowrTwin 12000 Plus DI service Circuit Breaker Reset
PowrTwin 12000 XLT DI Circuit Breaker Reset

Related parts commonly serviced together

Electrical system issues often involve multiple components. When servicing the circuit breaker, these parts are commonly inspected at the same time.

Power cord assembly

Damaged cords or loose plug connections can cause intermittent power and nuisance tripping.

Motor control switch

Faulty switches can create electrical resistance and mimic circuit breaker failure.

Motor leads and terminals

Loose or corroded connections increase resistance and contribute to overload conditions.

Frequently Asked Questions

It is a circuit breaker reset switch that protects compatible airless sprayers from electrical overload by tripping when current exceeds safe limits, with manual reset capability after the fault is corrected.

Common signs include a breaker that will not reset after tripping, repeated nuisance trips during normal operation, visible heat damage such as discoloration or melted housing, and intermittent power loss traced to the breaker assembly.

This circuit breaker reset is compatible with a wide range of models including PowrLiner 4955, 6955, 8955, 4900 XLT, 4950, 6900 XLT SP, 6900 XLT, 6950, 6950_1, 8900 XLT SP, 8900 XLT; PowrTex 6900SF and 12000SV models; and PowrTwin 4900, 6900, 8900, and 12000 series units.

Before replacing the breaker, inspect the power cord for damage, verify all electrical connections are tight and free of corrosion, and check for any signs of overheating in the motor leads or control wiring. If the breaker continues to trip after replacement, the motor or pump assembly may require further diagnosis.