

Part number 862-501 is a Thread cutting Screw designed for use in various assemblies on compatible PowrTwin and PowrLiner sprayer systems. This self-tapping fastener creates mating threads during installation, providing secure attachment for covers, panels, and components.
| Part Number | 862-501 |
|---|---|
| Part Description | Thread cutting Screw |
| Fits | PowrTwin 12000 Plus DI service; PowrTwin 6900 , 12000 Plus DI; PowrTwin 4900 , 6900 , 8900, 12000 Plus; PowrLiner 6950_1; PowrLiner 6950; PowrLiner 4950; PowrLiner 4955, 6955, 8955 |
| Condition | New |
Part number 862-501 is a Thread cutting Screw, a specialized self-tapping fastener engineered for use across an extensive range of PowrTwin and PowrLiner sprayer systems. Unlike standard machine screws that require pre-tapped holes, this thread cutting screw is designed to form or cut mating threads into the base material during installation. This unique characteristic makes it ideal for use in plastic housings, sheet metal components, and situations where field service requires reliable thread formation without specialized tapping operations.
This fastener is utilized in multiple critical applications throughout compatible equipment. On PowrTwin 12000 Plus DI, 6900, 8900, and 4900 series plural component sprayers, it secures control panel covers, access doors, and housing components. On PowrLiner 6950_1, 6950, 4950, and the 4955, 6955, 8955 series airless sprayers, this screw is used for attaching nameplates, mounting brackets, and protective shrouds. The thread cutting design provides excellent pull-out resistance and vibration resistance in the parent material while allowing for disassembly and reassembly when properly installed.
Thread cutting screws are manufactured to precise specifications including thread geometry, hardness, and point style to ensure consistent cutting action without damaging the base material. Failure modes for these specialized fasteners include stripped drive recesses from repeated service, worn or dull cutting threads that no longer form proper mating threads, corrosion that compromises structural integrity, and loss of material in the parent component from multiple installation cycles. A damaged or missing thread cutting screw can result in loose panels, increased vibration, component misalignment, and potential ingress of contamination into sensitive areas.
| Thread Formation | Creates mating threads in the base material during initial installation |
|---|---|
| Component Retention | Secures covers, panels, brackets, and accessories to sprayer housings |
| Vibration Resistance | Engineered thread geometry provides excellent holding power under operational vibration |
| Head Damage | Drive recess is stripped, rounded, or cammed out, preventing proper torquing |
|---|---|
| Thread Wear | Cutting threads are dull, damaged, or no longer form proper engagement |
| Corrosion | Significant rust or chemical degradation has weakened the fastener |
| Missing Fastener | Screw is lost during disassembly or has fallen out during operation |
Part number 862-501 is specifically designed for an extensive range of PowrTwin and PowrLiner sprayer models. This thread cutting screw is utilized across multiple platforms including PowrTwin 4900, 6900, 8900, and 12000 Plus DI series plural component systems, as well as PowrLiner 4950, 6950, 6950_1 and the 4955, 6955, 8955 series airless sprayers. Always confirm the specific application and required quantity using the correct parts diagram for your exact model and serial number.
| Compatible Models | Component |
|---|---|
| PowrTwin 12000 Plus DI service | Thread cutting Screw |
| PowrTwin 6900 , 12000 Plus DI | |
| PowrTwin 4900 , 6900 , 8900, 12000 Plus | |
| PowrLiner 6950_1 | |
| PowrLiner 6950 | |
| PowrLiner 4950 | |
| PowrLiner 4955 | |
| PowrLiner 6955 | |
| PowrLiner 8955 |
Thread cutting screws are typically replaced during service of the components they secure. These related parts are often addressed at the same time.
The cover, panel, or bracket being secured may have worn mounting holes or damage and should be inspected.
If the base material threads are stripped, a thread repair insert or oversized screw may be required.
Flat or sealing washers may be used with this screw and should be replaced if damaged or missing.