Part number 2424234 is an Electronic Control Assembly that governs motor operation and system functions on compatible Helix plural component spray systems. This OEM component receives input from the control panel and pressure sensors to regulate motor speed, pressure output, and safety systems.
| Part Number | 2424234 |
|---|---|
| Part Description | Electronic control assembly |
| Fits | Helix FR |
| Condition | New |
Part number 2424234 is an Electronic Control Assembly, also referred to as the motor controller, specifically engineered for the Titan Helix FR plural component spray system. This precision electronic module is the central intelligence of the sprayer, governing motor operation, pressure regulation, and system safety functions. The control assembly receives input signals from the operator interface panel and pressure transducers, processes this data through its internal circuitry, and delivers precisely regulated power to the drive motor to maintain consistent pressure and flow regardless of changing application demands.
The electronic control assembly is mounted behind the motor baffle within the motor housing and is secured by two dedicated mounting screws. During service procedures, technicians must disconnect all wiring between the motor, control panel, and the controller itself before removal. When ordering a replacement motor controller, it is essential to specify the correct component pump configuration, as the A side and B side controllers are specifically calibrated for their respective pump assemblies. The controller is integral to the Helix FR SureFire heating system coordination and electronic pressure control features that enable precise plural component ratio management.
This electronic assembly is subjected to continuous thermal cycling, vibration, and electrical stress during operation. Failure modes include complete motor drive failure, intermittent power delivery, erratic pressure response, loss of communication with the control panel, and fault code generation. A failed or malfunctioning electronic control assembly will render the sprayer inoperable or cause unstable pressure output that compromises coating application quality. Replacement with genuine 2424234 electronic control assembly restores complete system functionality and ensures proper coordination between the motor, heating system, and pressure controls essential for reliable plural component application.
| Motor Regulation | Controls motor speed and power to maintain consistent pressure |
|---|---|
| System Intelligence | Processes operator inputs and sensor data for precise operation |
| Safety Management | Monitors system conditions and initiates protective shutdowns |
| Motor Drive Failure | Motor does not run or runs erratically with verified power supply |
|---|---|
| Pressure Instability | Inconsistent pressure output despite correct sensor readings |
| Fault Code Indication | Control panel displays motor controller specific error codes |
| Component Pump Specific | Must order correct controller for A or B component pump configuration |
Part number 2424234 is specifically designed for the Titan Helix FR plural component spray system. This electronic control assembly is mounted behind the motor baffle and secured with two screws. Critical service documentation specifies that when ordering a new motor controller, it must be ordered for the correct component pump configuration, as the A side and B side controllers are specifically calibrated for their respective pump assemblies. This controller is a model-specific component engineered for the voltage requirements, communication protocols, and mounting configuration of the Helix FR system. Always confirm fitment using the correct parts diagram for your exact model and serial number.
| Compatible Models | Component |
|---|---|
| Helix FR | Electronic control assembly |
The electronic control assembly is mounted within the motor housing and interfaces with multiple system components. When servicing this component, these related parts are often inspected or replaced at the same time.
The motor receives power from the controller. Inspect motor windings and bearings during controller replacement.
Two dedicated screws secure the controller to the motor baffle. Replace if threads are stripped or damaged.
The electrical harness connecting controller to motor and control panel. Inspect for damage or corrosion.
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