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Titan 138501 Thermocouple K Type 1/4-20

Titan 138501 Thermocouple K Type 1/4-20

Sourced From:
Titan Tools Inc.

Part number 138501 is a K Type Thermocouple with 1/4-20 mounting thread. This precision temperature sensor monitors fluid temperature within compatible heated spray systems, providing critical feedback to the control panel for accurate temperature regulation.

Part Number 138501
Part Description Thermocouple k type 1/4-20
Fits Helix VR; Helix FR
Condition New

Retail Price: $81.31
You save: $6.74 (8.29%)
Our Price: $74.57

K Type Thermocouple 1/4-20 for Helix VR and FR Heated Systems

Part number 138501 is a K Type Thermocouple with 1/4-20 mounting thread, a precision temperature sensor specifically engineered for the Titan Helix VR and Helix FR plural component spray systems. These systems utilize the advanced SureFire Heating System, which actively manages coating temperature from the heater block, through the hoses, all the way to the spray gun. The thermocouple is the critical feedback component that enables this precise temperature control, ensuring plural component coatings cure properly and perform to manufacturer specifications.

Within the Helix heated hose assembly, temperature sensors are installed approximately 36 inches from the end of each fluid hose. These sensors continuously monitor the temperature of both the A side (isocyanate) and B side (resin) components independently. The sensors are connected to the Helix control panel via dedicated communication cords located beneath the pressure gauges, providing real-time temperature display and enabling the operator to maintain optimal material viscosity and reaction characteristics. The 1/4-20 threaded mounting configuration provides secure, leak-proof installation directly into the heated hose assembly or manifold.

K Type thermocouples are the industry standard for industrial temperature measurement, offering a wide temperature range, excellent durability, and reliable performance. Constructed from Chromel and Alumel alloys, they provide accurate readings across the operating range required for plural component coating applications. The threaded probe design ensures positive thermal contact with the fluid stream for rapid response and consistent accuracy. Failure of this sensor results in loss of temperature display, inaccurate readings, or inability to maintain set temperature, compromising coating quality and cure. Replacement with genuine 138501 restores precise thermal management and application reliability.

Service Guidance: Handle thermocouples carefully; the probe tip and internal connections are fragile. When installing, apply anti-seize compound to threads only if specified. Do not overtighten. Route sensor leads away from hot surfaces and sharp edges. Verify sensor resistance and calibration before installation. Always perform pressure relief procedure before servicing heated hose components.

What it does and when to replace it

What the thermocouple does
Temperature Monitoring Provides continuous fluid temperature feedback to the Helix control panel
Ratio Accuracy Support Enables precise temperature control essential for proper A-B mix and cure
Independent Sensing Separate sensors for A and B sides maintain individual component temperature control
When replacement is recommended
Sensor Failure Open circuit, erratic readings, or no temperature display on control panel
Inaccurate Readings Temperature display does not match actual material temperature
Physical Damage Cracked probe, damaged threads, or frayed/cut sensor leads
Preventive Maintenance Replaced during heated hose assembly service or heater block overhaul

Compatibility

Part number 138501 is specifically designed for the Titan Helix VR and Helix FR series plural component spray systems. These systems utilize SureFire heated hose technology with integrated temperature sensors located approximately 36 inches from the hose ends. The 1/4-20 threaded thermocouple is a model-specific component engineered for the mounting ports and control system calibration of these professional proportioners. Always confirm fitment using the correct parts diagram for your exact model and serial number.

Compatible Models Component
Helix VR Thermocouple k type 1/4-20
Helix FR

Related parts commonly serviced together

The thermocouple is an integral component of the Helix heated hose system. When servicing this sensor, these related parts are often inspected or replaced at the same time.

SureFire™ Heated Hose Assembly

The complete hose assembly contains the temperature sensor and internal heating element. Inspect for damage or wear.

Communication Cords

Wiring harnesses connecting the sensors to the control panel. Check for corrosion, breaks, or loose connections.

Heater Block Assembly

The primary heating component upstream of the hose sensor. Performance issues may originate at the block.

Frequently Asked Questions

It is a K Type Thermocouple with 1/4-20 mounting thread, a precision temperature sensor installed in the heated hose assembly of Helix VR and Helix FR plural component spray systems to monitor fluid temperature.

Plural component coatings require precise temperature control to achieve proper viscosity, mix ratio accuracy, and correct chemical cure. The Helix SureFire system actively manages temperature from the heater block through the hose to the gun, with sensors providing continuous feedback. Without accurate temperature monitoring, coatings may not perform to manufacturer specifications, leading to adhesion failure, improper curing, and costly rework.

Each Helix SureFire Dual Heated Hose Assembly contains two temperature sensors: one installed approximately 36 inches from the end of the A side (ISO) fluid hose and one installed approximately 36 inches from the end of the B side (resin) fluid hose. This allows independent temperature monitoring and control of each component for precise ratio management.

This K type thermocouple with 1/4-20 thread is designed for the Helix VR and Helix FR series plural component proportioners. These systems utilize the SureFire heated hose architecture with integrated sensors located near the gun end of each fluid hose. Always verify compatibility with your specific unit's parts diagram before ordering.