

Part number 138501 is a K Type Thermocouple with 1/4-20 mounting thread. This precision temperature sensor monitors fluid temperature within compatible heated spray systems, providing critical feedback to the control panel for accurate temperature regulation.
| Part Number | 138501 |
|---|---|
| Part Description | Thermocouple k type 1/4-20 |
| Fits | Helix VR; Helix FR |
| Condition | New |
Part number 138501 is a K Type Thermocouple with 1/4-20 mounting thread, a precision temperature sensor specifically engineered for the Titan Helix VR and Helix FR plural component spray systems. These systems utilize the advanced SureFire Heating System, which actively manages coating temperature from the heater block, through the hoses, all the way to the spray gun. The thermocouple is the critical feedback component that enables this precise temperature control, ensuring plural component coatings cure properly and perform to manufacturer specifications.
Within the Helix heated hose assembly, temperature sensors are installed approximately 36 inches from the end of each fluid hose. These sensors continuously monitor the temperature of both the A side (isocyanate) and B side (resin) components independently. The sensors are connected to the Helix control panel via dedicated communication cords located beneath the pressure gauges, providing real-time temperature display and enabling the operator to maintain optimal material viscosity and reaction characteristics. The 1/4-20 threaded mounting configuration provides secure, leak-proof installation directly into the heated hose assembly or manifold.
K Type thermocouples are the industry standard for industrial temperature measurement, offering a wide temperature range, excellent durability, and reliable performance. Constructed from Chromel and Alumel alloys, they provide accurate readings across the operating range required for plural component coating applications. The threaded probe design ensures positive thermal contact with the fluid stream for rapid response and consistent accuracy. Failure of this sensor results in loss of temperature display, inaccurate readings, or inability to maintain set temperature, compromising coating quality and cure. Replacement with genuine 138501 restores precise thermal management and application reliability.
| Temperature Monitoring | Provides continuous fluid temperature feedback to the Helix control panel |
|---|---|
| Ratio Accuracy Support | Enables precise temperature control essential for proper A-B mix and cure |
| Independent Sensing | Separate sensors for A and B sides maintain individual component temperature control |
| Sensor Failure | Open circuit, erratic readings, or no temperature display on control panel |
|---|---|
| Inaccurate Readings | Temperature display does not match actual material temperature |
| Physical Damage | Cracked probe, damaged threads, or frayed/cut sensor leads |
| Preventive Maintenance | Replaced during heated hose assembly service or heater block overhaul |
Part number 138501 is specifically designed for the Titan Helix VR and Helix FR series plural component spray systems. These systems utilize SureFire heated hose technology with integrated temperature sensors located approximately 36 inches from the hose ends. The 1/4-20 threaded thermocouple is a model-specific component engineered for the mounting ports and control system calibration of these professional proportioners. Always confirm fitment using the correct parts diagram for your exact model and serial number.
| Compatible Models | Component |
|---|---|
| Helix VR | Thermocouple k type 1/4-20 |
| Helix FR |
The thermocouple is an integral component of the Helix heated hose system. When servicing this sensor, these related parts are often inspected or replaced at the same time.
The complete hose assembly contains the temperature sensor and internal heating element. Inspect for damage or wear.
Wiring harnesses connecting the sensors to the control panel. Check for corrosion, breaks, or loose connections.
The primary heating component upstream of the hose sensor. Performance issues may originate at the block.