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Titan 0522543 Potentiometer Assembly

Titan 0522543 Potentiometer Assembly

Sourced From:
Titan Tools Inc.

 

Helix part 0522543 is a potentiometer assembly used to control pressure or speed settings on compatible sprayers. This variable resistor allows operators to adjust motor speed, pressure output, or other parameters by turning a control knob, providing precise regulation of spray performance. A worn, erratic, or failed potentiometer can cause pressure fluctuations, loss of control, or inability to adjust settings properly. Replacing with this genuine Helix potentiometer assembly restores precise, reliable adjustment and consistent sprayer performance on Helix FR and VR models.

Part Number 0522543
Part Description Potentiometer Assembly
Brand Helix
Fits Helix FR, Helix VR
Condition New

Retail Price: $87.9
You save: $7.3 (8.30%)
Our Price: $80.6

 

Potentiometer Assembly for Helix FR & VR Sprayers

The 0522543 Potentiometer Assembly is an electronic control component used in Helix FR and VR sprayers to adjust motor speed, pressure output, or other variable parameters. When the operator turns the control knob, the potentiometer changes its resistance value, sending a variable signal to the control board that determines the sprayer's operating level.

This precision component allows for smooth, infinite adjustment between minimum and maximum settings, giving the operator precise control over spray pressure and flow for different coatings and applications. Over time, potentiometers can wear out due to mechanical use, develop dead spots, or fail electronically, leading to erratic behavior, loss of adjustment range, or complete loss of control. Replacing a faulty potentiometer with this genuine Helix assembly restores smooth, accurate control and ensures consistent sprayer performance.

Service Guidance: If the sprayer exhibits pressure fluctuations, unresponsive controls, or erratic speed changes, the potentiometer may be failing. Test with a multimeter to check for smooth resistance change across the adjustment range. Replace if readings are inconsistent or if dead spots are detected.

What it does and when to replace it

What the potentiometer assembly does
Pressure adjustment Allows operator to set desired spray pressure
Speed control Regulates motor speed for different flow requirements
Variable resistance Provides smooth, infinite adjustment between min and max settings
Control signal Sends variable voltage to control board for precise operation
When replacement is recommended
Erratic operation Pressure jumps or fluctuates without knob movement
Dead spots No response or sudden changes at certain knob positions
No adjustment range Unable to change pressure or speed
Physical damage Broken shaft, loose knob, or damaged housing

Compatibility

Helix part 0522543 is compatible with the following Helix sprayer models. Always confirm fitment using the correct parts diagram for your exact model and revision.

Helix Model Component
Helix FR Potentiometer Assembly
Helix VR Potentiometer Assembly

Related parts commonly serviced together

When replacing the potentiometer assembly, consider inspecting these associated components.

Control board / PCB

Check for damage or poor connections that could affect potentiometer signal.

Control knob

Inspect for cracks or looseness that could affect adjustment.

Wiring / connectors

Verify connections to potentiometer are secure and corrosion-free.

Frequently Asked Questions

It is a potentiometer assembly that allows operators to adjust pressure or speed settings on Helix FR and VR sprayers by varying resistance and sending control signals to the circuit board.

Common signs include erratic pressure changes without knob movement, dead spots where adjustment has no effect, inability to adjust settings, or physical damage to the potentiometer shaft or housing.

It fits Helix FR and Helix VR sprayers. Verify your model and control configuration before ordering.

Using a multimeter set to measure resistance, connect to the potentiometer terminals and rotate the shaft slowly. The resistance should change smoothly across the range. Any jumps, dead spots, or open circuits indicate a faulty potentiometer needing replacement.