The Titan Elite 3500 is a gas-powered, sealed hydraulic airless sprayer with a Honda GX120 engine. Titan lists 3300 psi maximum pressure, 0.75 GPM delivery, a 0.027 in. maximum tip and 150-200 gallons per week as the recommended volume. It comes as the 0537012A High Rider or the 0537013A Low Rider.
Elite 3500 at a glance
The Elite 3500 is a gas sprayer. It is not an electric Elite like the 2000 and 3000, so there is no cord, outlet or extension to plan around. It runs on a Honda engine, so it suits sites without electricity. As with any gas engine, fuel it and run it outdoors or in a ventilated area, away from ignition sources.
Titan Elite 3500 specifications
| Spec | What Titan lists |
|---|---|
| Power | Gas, Honda GX120 engine |
| Maximum operating pressure | 3300 psi (22.8 MPa) |
| Maximum delivery | 0.75 GPM (2.8 LPM) |
| Maximum tip size | 0.027 in. |
| Recommended volume | 150-200 gallons per week |
| Weight | 103 lbs (0537012A High Rider); about 95 lbs (0537013A Low Rider) |
| Supplied with the unit | RX-Pro gun, 517 tip, 1/4-inch x 50-foot airless hose |
Titan does not state a gun count or a horsepower for the Elite 3500, so this page does not either. For an engine question, read the Honda engine manual.
The 3300 psi figure is the ceiling, and Titan says the PermaStroke design performs between 300 and 3300 psi with small or large tips. The tip limit matters when you pick a coating: the sprayer is rated for tips up to 0.027 in., so check your coating's data sheet and the tip size it calls for against that number before you buy.
High Rider and Low Rider part numbers
The Elite 3500 sells as two frames. 0537012A is the High Rider, which Titan lists at 103 lbs. 0537013A is the Low Rider, listed at about 95 lbs. The engine, pressure, flow and tip limit are the same on both. Titan does not say what each frame is meant for, so the weight and how you transport and set up the sprayer are the practical differences. Each frame has its own cart diagram: Model 0537012 and Model 0537013.
What Titan says it sprays
Titan's Elite 3500 page names stains, lacquers, enamels, latex and block fillers. It also says PermaStroke handles coatings prone to shearing, and it describes the machine as a versatile direct-drive sprayer. Titan does not publish a coating-by-coating approval list, so treat that as a guide, and check the coating maker's recommendations for the sprayer and tip before spraying something unusual.
For volume, Titan's recommended range is 150-200 gallons per week. That is a recommendation for expected use, not a hard limit, and it is a good number to compare with your own weekly paint use before choosing between the 3500 and a larger or smaller Elite.
Features Titan lists
- PermaStroke Technology. Titan says there is no piston, packings, cylinder or clutch to wear or burn out. It is a sealed hydraulic design.
- FlatLine Pulsation Dampener. Titan says it eliminates pressure fluctuations and dead band. The 2429838 dampener is a part number on the site's Elite 3500 diagrams.
- Sureflo pusher valve. Titan says it makes priming easy. Its parts are on the pusher stem assembly page.
- Low oil alert. Titan says the engine's low oil alert system prevents engine seizure. It is still your job to check the oil.
- Honda engine. Titan describes it as exceptionally quiet, with smooth performance and lower vibration.
No packings does not mean no wear parts. For the Elite 3500 the paint-side parts to know are the valves; the outlet valve assembly page lists seven parts, including the 341327 seat and 9941501 ball. Titan gives no service life for any of them, so none is quoted here.
What is in the box
Titan lists an RX-Pro gun, a 517 tip and a 1/4-inch by 50-foot airless hose with the sprayer. If you need to replace or add to those, the site's Elite 3500 accessories page lists the 0538020 RX-Pro gun with the 517 TR1 tip, the 316-505 50 ft spray hose, the 661-020 tip seat and seal kit and the 0089959 and 0089957 gun filters. Every component on the high-pressure side must be rated at or above the sprayer's 3300 psi.
Where the parts are
These diagrams are listed under the site's Elite gas category, not under the electric Elite pages. Open the one that matches the problem:
- Main Assembly for the Honda engine (980-332A), shroud, siphon assembly and inlet screen.
- Pump Assembly Parts (37 parts) for the diaphragm, regulator, relief valve, pressure control knob and seals.
- High Pressure Filter for the 730-067 manifold filter and its housing.
- Siphon Hose Assembly for the 48-inch siphon hose and down tube.
Parts and accessories listed for the Elite 3500:
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The Short Version
The Elite 3500 is a Honda-powered, 3300 psi, 0.75 GPM sprayer with a 0.027 in. maximum tip. Choose the 0537012A or 0537013A frame, and use the Elite 3500 diagram pages, not the electric Elite ones, when you order parts.
Not sure which Elite 3500 diagram you need?
Call (713) 931-0006 with your model and serial number and our parts team will point you to the right page.
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