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Titan, SpeeFlo, SprayTech & Wagner Authorized Titan Dealer Fitment help: (713) 931-0006 30-Day Return Window (RMA Required)
In Short

Titan's gas airless range runs from the Elite 3500 (Honda GX120, 0.75 gpm) up through the Elite 5500 and PowrTwin Plus models to the Hydra X, which uses a Honda GX390. The PowrTwin 12000 Plus is the largest PowrTwin, at 3.15 gpm and up to 6 guns. The Hydra X 4540 reaches 4.0 gpm.

What Titan's gas range covers

Titan's gas airless page covers four families: Elite, PowrTwin (gas), PowrBeast and Hydra X. Its filters list the power sources as Gas Engine and Convertible. A gas sprayer suits sites without power and gives you portability, and the engines are Honda throughout this line-up. Run and fuel any gas engine only outdoors or in a ventilated area, away from ignition sources.

Gas does not automatically mean more output. The Elite 3500 gas model and its 72V battery version are both listed at 0.75 gpm, so choose by the output and gun count in the table, not by the fuel. This page is the line-up. Engine and fluid section parts are covered in our gas sprayer parts guide.

Elite 3500 and Elite 5500

The Elite gas models use Titan's sealed hydraulic PermaStroke drive, which Titan describes as having no piston, packings, cylinder or clutch to wear or burn out. The Elite 3500 has a Honda GX120 engine, delivers 0.75 gpm at 3300 psi and takes tips up to 0.027 in. The Elite 5500 has a Honda GX160, delivers 1.25 gpm at 3300 psi and can spray with up to 2 guns. Both pages describe a Honda engine with a low-oil alert.

The site lists the Elite 3500 as the 0537012A Elite 3500 HighRider and the Elite 5500 as the 2468739 Elite 5500 High Rider. Their parts are on the Elite Gas Sprayer Parts page.

PowrTwin 4900, 6900, 8900 and 12000 Plus

The PowrTwin Plus gas models are hydraulic-driven and slow-stroking. Titan's gas page lists six PowrTwin gas models, from 1.50 gpm to 3.15 gpm, from siphon-fed to direct immersion. The four main ones step up in engine, flow and gun count: the 4900 and 6900 use a Honda GX160, the 8900 a GX200 and the 12000 a GX270. All four are rated 3300 psi, apart from the 12000 Plus, which is rated 3600 psi.

The 6900 Plus DI and 12000 Plus DI are the direct immersion versions, aimed at very heavy coatings with a submersed foot valve. The parts for the whole family are on the PowrTwin Gas Sprayer Parts page. Titan also says the electric PowrTwin models can be converted to a gas powered system. For a conversion, call us with your model to confirm what a conversion needs.

Hydra X 4540 and 7230

The Hydra X is the top of the range. Both models use a Honda GX390 with electric start and a low-oil alert. The 4540 is rated 4500 psi and 4.0 gpm, with a 0.067 in. maximum tip on one gun and up to 6 guns. The 7230 is rated 7250 psi and runs up to 5 guns, and delivers less than the 4540. Titan lists roofing, waterproofing and other protective coatings for both. The site's Hydra Series page sorts the diagrams, and the unit is listed as the 02412275 Hydra X 4540.

Table: engine, flow and guns

Titan gas airless sprayers: Honda engine, flow, pressure and guns

ModelHonda engineMax deliveryMax pressureGuns
Elite 3500GX1200.75 gpm3300 psiNot listed
Elite 5500GX1601.25 gpm3300 psiUp to 2
PowrTwin 4900 PlusGX1601.50 gpm3300 psiUp to 3
PowrTwin 6900 PlusGX1602.25 gpm3300 psiUp to 4
PowrTwin 8900 PlusGX2002.50 gpm3300 psiUp to 5
PowrTwin 12000 PlusGX2703.15 gpm3600 psiUp to 6
Hydra X 4540GX3904.0 gpm4500 psiUp to 6
Hydra X 7230GX390Not listed here7250 psiUp to 5

Figures are the manufacturer's maximums from Titan's pages, not promises for a given job. The 7230 flow is not shown because Titan's pages do not give a consistent figure.

Where each gas sprayer's parts are

For sprayers listed as whole units, check the model number against your own. If you need the right diagram and are unsure which model you have, call (713) 931-0006 with the label details. Manuals are on our manuals page.

Gas sprayers in the line-up, with live pricing:

Titan 0537012A Elite 3500 HighRider SP −18%
Titan
Titan 0537012A Elite 3500 HighRider SP
Part #: 0537012A
$4,716.69 $5,783.80 Save $1,067.11
Buy Now
Titan 2468739 Elite 5500 High Rider −19%
Titan
Titan 2468739 Elite 5500 High Rider
Part #: 2468739
$6,211.06 $7,715.60 Save $1,504.54
Buy Now
Titan 0290012 PowrTwin 4900 Plus −27%
Titan
Titan 0290012 PowrTwin 4900 Plus
Part #: 0290012
$6,914.30 $9,481.22 Save $2,566.92
Buy Now
Titan 0290013 PowrTwin 6900 Plus −19%
Titan
Titan 0290013 PowrTwin 6900 Plus
Part #: 0290013
$6,082.34 $7,555.70 Save $1,473.36
Buy Now
Titan 0290018 PowrTwin 8900 Plus −28%
Titan
Titan 0290018 PowrTwin 8900 Plus
Part #: 0290018
$8,568.90 $11,928.42 Save $3,359.52
Buy Now
Titan 0290016 PowrTwin 12000 Plus −19%
Titan
Titan 0290016 PowrTwin 12000 Plus
Part #: 0290016
$7,891.58 $9,803.20 Save $1,911.62
Buy Now
Titan 02412275 Hydra X 4540 High-Pressure Airless Spraying Unit −29%
Titan
Titan 02412275 Hydra X 4540 High-Pressure Airless Spraying Unit
Part #: 02412275
$20,587.12 $28,875.28 Save $8,288.16
Buy Now

The Short Version

Elite 3500 and 5500 are the smaller gas sprayers, PowrTwin Plus covers 1.50 to 3.15 gpm and up to 6 guns, and the Hydra X is the highest-pressure range. Pick by flow, pressure and gun count, then open that model's parts page.

Not sure which gas model you have?

Call (713) 931-0006 with the details from your sprayer's label and our parts team will point you to the right diagram.

(713) 931-0006Order by Parts Diagram
Frequently Asked Questions
Which Titan gas sprayer uses a Honda GX160 engine?
The Elite 5500, the PowrTwin 4900 Plus and the PowrTwin 6900 Plus each use a Honda GX160. The Elite 3500 uses a GX120, the PowrTwin 8900 Plus a GX200, the 12000 Plus a GX270 and the Hydra X a GX390.
How many guns can a PowrTwin 8900 Plus run?
Titan lists up to 5 guns for the PowrTwin 8900 Plus. It delivers 2.50 gpm at 3300 psi. The tip size you can use falls as you add guns, so check the model's page for the limit.
What is the largest Titan gas airless sprayer?
The Hydra X is the largest, with the 4540 listed at 4.0 gpm and 4500 psi and the 7230 at 7250 psi. Both use a Honda GX390. Among PowrTwin models, the 12000 Plus delivers 3.15 gpm.
Are Titan gas sprayers convertible to electric?
Titan says its electric PowrTwin models can be converted to a gas powered system. This guide has no Titan statement about converting a gas model to electric. Call (713) 931-0006 with your model before ordering parts for a conversion.
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