Keep spares for what you can least afford to wait for: pre-filters and air filters, because clogged filters heat the turbine, the gun's needle packing nut and body seals, and a whip hose. Brushes get a check by an authorized service center every 400 hours. Pick each part from your own model's diagram, not from a general list.
On a fine-finish job, a CapSpray that stops costs more than the part that stopped it. A cabinet door half finished cannot wait while you track down a filter. The answer is a short shelf list, not a parts warehouse, and the list should come from what Titan's manuals and our diagrams actually point to. Titan publishes no replacement intervals beyond one, so we are not giving quantities or schedules. The rule here is simple: keep what you can least afford to wait for.
Start with what the manuals say wears
Titan's manuals and the maintenance notes on its site point at a few places. The filters at each end of the turbine, because clogged filters cause excess heat and can damage the turbine. The motor brushes, which the manuals for the 95, 105 and 115 say to have checked for wear by an authorized service center every 400 hours. The gun's check valve and needle packing, because loose or damaged packing is a listed cause of a pulsating spray and an over-tight packing nut is a listed cause of spitting. The air hoses are the fourth item, and they are on the list because a damaged hose stops the job at once.
Everything below follows from that. The table is the short version, and each section after it explains the part.
Shelf list by model
| Item | Part number | Where it applies |
|---|---|---|
| Pre filter kit | 0524526A | Main Assembly page of the 75, 95, 105, 115 and X models |
| Air filter (pleated) | 0524523A | 95, 105, 115 and X models |
| Turbine motor air filter | 0524528A | Main Assembly page of every model |
| Motor brush kit | 0277243 | Turbine page of every model, for the service center |
| Turbine can seal | 0524686 or 0277469 | 0524686 on the 75, 95 and X 95; 0277469 on the 105, 115, X 105 and X 115 |
| Motor shroud seal | 0524687 | Turbine pages |
| Needle packing nut | 0524485 | Maxum Elite |
| Gun body O-ring | 0524618 | Maxum Elite |
| Whip air hose | 0524405A | 105, 115, X 105 and X 115 |
Confirm every row on your own model's diagram page. A part number that appears on several pages is still ordered by the page you are on.
Filters and pre-filters
Filters are the first thing to stock because they are the simplest way to protect the turbine, and the red warning light on the front panel tells you when air flow has dropped. The light means clean or change the filters, and it does not shut the turbine down. Titan's manuals describe cleaning the filters by tapping them or blowing them out with compressed air, so a clean spare lets you keep working while the first set is cleaned.
The parts are the 0524526A pre filter kit, the 0524523A pleated air filter and the 0524528A turbine motor air filter. One naming warning: Titan's accessory page calls 0524528A the pleated air filter, while our diagrams give that name to 0524523A and call 0524528A the turbine motor air filter. Use the names and callouts on your model's Main Assembly page, for example the CapSpray 95, 105 or 115, and call if the two do not match what you hold in your hand. The 75's page lists 0524528A and not 0524523A.
Turbine brushes and seals
The 0277243 motor brush kit is on every model's turbine diagram, for example the CapSpray 105 Turbine Assembly. A spare is only useful to whoever does the service. Titan's wording is a check by an authorized service center every 400 hours, and the turbine is not a home-repair item beyond what your manual shows. So the practical step is to ask your service center whether they want the kit supplied before you buy one.
Next to it on the same diagram are two seals. The turbine can seal is 0524686 on the 75, 95 and X 95, and 0277469 on the 105, 115, X 105 and X 115. The motor shroud seal, 0524687, is shared. Titan does not give a replacement interval for either, so we list them as parts to have the number for, not as scheduled consumables.
Gun consumables
Titan sells maintenance kits for both guns. The Maxum II standard kit, 279942, contains a #2 and a #4 projector set, a gun wrench, six check valve seals, needle packing, a replacement check valve assembly, a cup gasket and an air plug. A deluxe kit, 279941, also exists. Titan lists Maxum Elite kits, 524188 and 524189, but does not publish their contents. None of these kits is on our site, so treat them as Titan's list and not as something to click. Call (713) 931-0006 if you want help finding the nearest equivalent.
For the Maxum Elite, the site lists these separately: the 0524485 needle packing adjustment nut, the 0524618 gun body O-ring, the 0524483 fluid needle flange and the 0524094 repair kit, which is listed for the Maxum Elite. For the Maxum II and Elite, our catalog lists the 0275519 needle packing nut, 0275576 needle spring, 0275498 snap ring and 0275501 rear air valve seal for HVLP guns, including the Capspray guns. Check fit for your gun by phone, because the catalog wording is broad.
A spare projector set is the other gun item worth having, because it lets you change nozzle size when the coating changes. The site lists the Maxum Elite 0524293 #2 and 0524295 #4.
Cup, hose and switch spares
The whip hose, 0524405A, is the short hose that comes with the 105 and 115, and it appears on the 105, 115, X 105 and X 115 Main Assembly pages. Titan's manuals say never to connect it straight to the turbine, so it only goes where your manual shows.
The air flow switch (0277472) and the circuit breaker kit (0524549) are on the Upper Housing pages, but we do not suggest stocking them. The manuals attribute a lit warning light to filters and a tripped breaker to a reset that should be inspected if it repeats. Neither points to a switch as the first suspect. Buy those when the symptom and the manual say so.
How to match each part to your model
Start at your series page
Open CapSpray Series Sprayer Parts, or the X page if you own an X model, then pick your model.
Choose the assembly
Filters, hoses and the gun are on Main Assembly. Brushes and seals are on Turbine Assembly. Switches and the breaker are on Upper Housing.
Match the callout number
Order the part at the callout, using the name on the diagram. Small extras are under Accessories.
Call for anything uncertain
Phone (713) 931-0006 with your model, serial number and the gun's name. Manuals are on our manuals page.
The core shelf list, ready to order:
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The Short Version
Stock filters first, then the gun's needle packing nut and body seals, then a spare whip hose. Leave the brushes to a service center on Titan's 400-hour check. Take every part number from your own model's diagram, and call if the gun or filter name is unclear.
Not sure which spares fit your CapSpray?
Call (713) 931-0006 with your model, serial number and the gun's name and our parts team will confirm each part before you order.
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