

Part number 9920204 is a genuine washer used in Elite 5500 and PowrLiner 4500/5500 airless sprayers. This precision-formed washer serves as a load-distributing and sealing component between fastener heads and mating surfaces. It helps prevent galling, distributes clamping force evenly, and can provide a sealing function in certain applications. Manufactured to exact factory specifications for thickness, material, and hardness, this genuine washer ensures proper assembly and reliable performance. A missing, deformed, or corroded washer can lead to loosening of fasteners, fluid leaks, or damage to components.
| Part Number | 9920204 |
|---|---|
| Part Description | Washer |
| Brand |
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| Fits |
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| Condition | New |
The 9920204 Washer is a genuine OEM fastener component designed for Elite 5500 and PowrLiner 4500/5500 airless sprayers. This precision-manufactured washer is used in various locations throughout the sprayer, including under bolt heads, nut mating surfaces, and in conjunction with seals to provide load distribution and sealing functions.
Washers play several critical roles in mechanical assemblies. They distribute the clamping load of a fastener over a wider area, preventing damage to softer materials such as plastic housings or painted surfaces. They can act as spacers to achieve proper component alignment. In some applications, they provide a sealing function when used with O-rings or as part of a fluid connection. They also help prevent galling between dissimilar metals and can compensate for slight variations in component dimensions.
This genuine washer is manufactured to exact factory specifications for material composition, thickness, inside and outside diameter, and hardness. Using the correct washer ensures proper fastener tension, prevents loosening from vibration, and maintains the integrity of assembled components. A missing, deformed, or corroded washer can lead to insufficient clamping force, fastener loosening, fluid leaks, or damage to surrounding parts.
| Load distribution | Spreads fastener clamping force over a wider area |
|---|---|
| Surface protection | Prevents damage to mating surfaces from fastener rotation |
| Vibration resistance | Helps maintain fastener tension under vibration |
| Sealing / spacing | Provides sealing surface or proper component spacing |
| Deformation / crushing | Washer is bent, warped, or permanently compressed |
|---|---|
| Corrosion / rust | Visible corrosion that compromises material integrity |
| Cracking / splitting | Washer shows cracks or is split |
| Missing washer | Washer lost during disassembly or not present |
Part 9920204 is designed for the following sprayer models. Always verify your machine's parts diagram to confirm correct fitment.
| Brand / Model | Component |
|---|---|
| Elite 5500 | Washer |
| PowrLiner 4500 | Washer |
| PowrLiner 5500 | Washer |
When replacing washers, it's good practice to inspect these related components.
Inspect mating fasteners for thread damage, corrosion, or wear. Replace if necessary.
Check nuts for thread damage or distortion. Replace with new fasteners as needed.
Inspect surfaces where washer seats for damage, burrs, or debris that could affect proper seating.