

Part number 9805441 is a Hexagonal Screw that provides secure fastening for critical components on compatible Impact and PowrLiner sprayer systems. This precision fastener ensures reliable equipment operation in professional painting and line striping applications.
| Part Number | 9805441 |
|---|---|
| Part Description | Hexagonal SCREW |
| Fits | impact 1040; PowrLiner 3000, 3500s (suffixed unit); PowrLiner 3000, 3500s; PowrLiner 3500 72v (Honda gxe); PowrLiner 3500 72v |
| Condition | New |
Part number 9805441 is a Hexagonal Screw specifically engineered for use across the Impact 1040 airless sprayer and PowrLiner 3000 and 3500s line striping systems, including suffixed units, PowrLiner 3500 72v, and PowrLiner 3500 72v Honda GXE models. The Impact 1040 is a professional-grade airless sprayer delivering up to 3300 PSI for residential, commercial, and industrial painting applications. The PowrLiner 3500 72v is powered by a Honda GXE 100cc, 4-stroke engine delivering up to 22.8 MPa (228 bar) operating pressure for professional pavement marking applications. This hexagonal screw features a forged hex head designed for positive engagement with standard wrenches and sockets, enabling precise torque application during critical equipment assembly and service.
The hexagonal drive configuration provides superior torque transmission without the cam-out risk associated with Phillips or slotted drives, making it ideal for high-stress structural applications requiring repeated service access. This screw is utilized in multiple critical locations throughout these sprayer systems, including motor mounting, pump attachment, control panel assembly, and structural frame connections. Each application places specific demands on the fastener in terms of tensile strength, shear resistance, and environmental durability. The screw is manufactured from high-strength materials with precisely rolled threads and a corrosion-resistant finish to withstand exposure to paints, solvents, moisture, and temperature extremes.
Fasteners in these professional systems are subjected to significant stress including continuous vibration from engines and pumps, thermal expansion and contraction, and chemical exposure. Failure modes include stripped hex heads from worn tools or improper technique, thread damage from cross-threading or over-torquing, corrosion weakening the fastener, and stress fatigue at the head-shank junction. A damaged or missing hexagonal screw can allow critical components to loosen, shift, or separate during operation, leading to misalignment, increased vibration, accelerated wear of adjacent parts, and potential safety hazards. Replacement with genuine 9805441 hexagonal screw restores proper clamping force and ensures reliable operation.
| Component Retention | Secures critical components such as motors, pumps, and structural parts |
|---|---|
| Vibration Resistance | Maintains clamping force under continuous operational vibration |
| Torque Transmission | Hex head provides superior drive engagement for precise torquing |
| Head Damage | Hex drive is stripped, rounded, or worn |
|---|---|
| Thread Damage | Threads are stripped, crossed, or corroded |
| Corrosion | Rust or chemical degradation has weakened the fastener |
| Missing Fastener | Screw lost during disassembly or operation |
Part number 9805441 is specifically designed for the Impact 1040 airless sprayer and PowrLiner 3000 and 3500s line striping systems, including suffixed units, PowrLiner 3500 72v, and PowrLiner 3500 72v Honda GXE models. The Impact 1040 delivers up to 3300 PSI for professional painting applications. The PowrLiner 3500 72v features a Honda GXE engine delivering up to 22.8 MPa (228 bar) operating pressure. These models share common engineering standards for critical structural fasteners. This hexagonal screw is a model-specific component engineered for the thread specifications, strength requirements, and corrosion resistance demands of these particular sprayer systems. Always confirm fitment using the correct parts diagram for your exact model and serial number.
| Compatible Models | Component |
|---|---|
| impact 1040 | Hexagonal SCREW |
| PowrLiner 3000, 3500s (suffixed unit) | |
| PowrLiner 3000, 3500s | |
| PowrLiner 3500 72v (Honda gxe) | |
| PowrLiner 3500 72v |
Hexagonal screws are typically replaced during service of the components they secure. When servicing this fastener, these related parts are often addressed at the same time.
Flat washers, lock washers, or sealing washers used with this screw. Replace if damaged or deformed.
The nut or threaded hole the screw secures into. Inspect for thread damage or wear.
Applications requiring thread locker should receive fresh compound during installation.