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Titan 9805441 Hexagonal SCREW

Titan 9805441 Hexagonal SCREW

Sourced From:
Titan Tools Inc.

Part number 9805441 is a Hexagonal Screw that provides secure fastening for critical components on compatible Impact and PowrLiner sprayer systems. This precision fastener ensures reliable equipment operation in professional painting and line striping applications.

Part Number 9805441
Part Description Hexagonal SCREW
Fits impact 1040; PowrLiner 3000, 3500s (suffixed unit); PowrLiner 3000, 3500s; PowrLiner 3500 72v (Honda gxe); PowrLiner 3500 72v
Condition New

$2.9

Hexagonal Screw for Impact 1040 and PowrLiner 3000/3500 Series Sprayers

Part number 9805441 is a Hexagonal Screw specifically engineered for use across the Impact 1040 airless sprayer and PowrLiner 3000 and 3500s line striping systems, including suffixed units, PowrLiner 3500 72v, and PowrLiner 3500 72v Honda GXE models. The Impact 1040 is a professional-grade airless sprayer delivering up to 3300 PSI for residential, commercial, and industrial painting applications. The PowrLiner 3500 72v is powered by a Honda GXE 100cc, 4-stroke engine delivering up to 22.8 MPa (228 bar) operating pressure for professional pavement marking applications. This hexagonal screw features a forged hex head designed for positive engagement with standard wrenches and sockets, enabling precise torque application during critical equipment assembly and service.

The hexagonal drive configuration provides superior torque transmission without the cam-out risk associated with Phillips or slotted drives, making it ideal for high-stress structural applications requiring repeated service access. This screw is utilized in multiple critical locations throughout these sprayer systems, including motor mounting, pump attachment, control panel assembly, and structural frame connections. Each application places specific demands on the fastener in terms of tensile strength, shear resistance, and environmental durability. The screw is manufactured from high-strength materials with precisely rolled threads and a corrosion-resistant finish to withstand exposure to paints, solvents, moisture, and temperature extremes.

Fasteners in these professional systems are subjected to significant stress including continuous vibration from engines and pumps, thermal expansion and contraction, and chemical exposure. Failure modes include stripped hex heads from worn tools or improper technique, thread damage from cross-threading or over-torquing, corrosion weakening the fastener, and stress fatigue at the head-shank junction. A damaged or missing hexagonal screw can allow critical components to loosen, shift, or separate during operation, leading to misalignment, increased vibration, accelerated wear of adjacent parts, and potential safety hazards. Replacement with genuine 9805441 hexagonal screw restores proper clamping force and ensures reliable operation.

Service Guidance: Always use the correct socket size fully seated on the hex head to prevent rounding. Clean any thread locker residue from mating threads before installation. Apply fresh thread locking compound if specified. Torque to service manual specifications using a calibrated torque wrench. Replace immediately if any head wear, thread damage, or corrosion is evident.

What it does and when to replace it

What the hexagonal screw does
Component Retention Secures critical components such as motors, pumps, and structural parts
Vibration Resistance Maintains clamping force under continuous operational vibration
Torque Transmission Hex head provides superior drive engagement for precise torquing
When replacement is recommended
Head Damage Hex drive is stripped, rounded, or worn
Thread Damage Threads are stripped, crossed, or corroded
Corrosion Rust or chemical degradation has weakened the fastener
Missing Fastener Screw lost during disassembly or operation

Compatibility

Part number 9805441 is specifically designed for the Impact 1040 airless sprayer and PowrLiner 3000 and 3500s line striping systems, including suffixed units, PowrLiner 3500 72v, and PowrLiner 3500 72v Honda GXE models. The Impact 1040 delivers up to 3300 PSI for professional painting applications. The PowrLiner 3500 72v features a Honda GXE engine delivering up to 22.8 MPa (228 bar) operating pressure. These models share common engineering standards for critical structural fasteners. This hexagonal screw is a model-specific component engineered for the thread specifications, strength requirements, and corrosion resistance demands of these particular sprayer systems. Always confirm fitment using the correct parts diagram for your exact model and serial number.

Compatible Models Component
impact 1040 Hexagonal SCREW
PowrLiner 3000, 3500s (suffixed unit)
PowrLiner 3000, 3500s
PowrLiner 3500 72v (Honda gxe)
PowrLiner 3500 72v

Related parts commonly serviced together

Hexagonal screws are typically replaced during service of the components they secure. When servicing this fastener, these related parts are often addressed at the same time.

Matching Washers

Flat washers, lock washers, or sealing washers used with this screw. Replace if damaged or deformed.

Mating Threaded Component

The nut or threaded hole the screw secures into. Inspect for thread damage or wear.

Thread Locking Compound

Applications requiring thread locker should receive fresh compound during installation.

Frequently Asked Questions

It is a Hexagonal Screw used for critical fastening on Impact 1040 and PowrLiner 3000/3500s series sprayers, including 3500 72v and Honda GXE models, securing motors, pumps, and structural components.

Hex head drive provides superior torque transmission without cam-out risk, allowing precise torque control essential for achieving proper clamping force in high-vibration applications. Hex heads are also less prone to wear during repeated service cycles compared to Phillips or slotted drives, making them ideal for components requiring regular maintenance access.

No. This screw is manufactured to specific material grade, thread pitch, length, and head height requirements. Hardware store fasteners may not have the correct strength rating for high-pressure sprayer applications up to 3300 PSI, may not maintain preload under continuous vibration, and may lack corrosion resistance for chemical exposure. Using incorrect fasteners can lead to component loosening, equipment damage, and safety hazards.

This screw is compatible with Impact 1040, PowrLiner 3000 and 3500s (including suffixed units), PowrLiner 3500 72v, and PowrLiner 3500 72v Honda GXE models. These professional units share common engineering standards. Consult your specific unit's parts diagram.