

SprayTech part 862-496 is a hexagonal bolt used for securing critical components on compatible sprayer systems. This fastener provides reliable clamping force and durability for assemblies requiring precise torque retention. Manufactured to original equipment specifications, this hexagonal bolt ensures proper fitment and long-lasting performance across a wide range of sprayer models.
| Part Number | 862-496 |
|---|---|
| Part Description | Hexagonal Bolt |
| Brand | SprayTech |
| Fits | PowrLiner, PowrTex, PowrTwin Series (select models) |
| Condition | New |
The SprayTech 862-496 hexagonal bolt is a precision-engineered fastener designed to meet the demanding requirements of professional-grade sprayer equipment. This component serves as a critical fastening element in various assemblies across multiple sprayer platforms, providing secure clamping force that maintains structural integrity during operation. Manufactured to strict tolerances, this hexagonal bolt ensures consistent thread engagement and proper torque retention, which are essential for preventing loosening caused by vibration and operational stress. The hexagonal head design allows for efficient installation and removal using standard tools, facilitating maintenance procedures and reducing downtime during service intervals.
In sprayer systems, fasteners like this hexagonal bolt are subjected to continuous vibration, pressure fluctuations, and environmental exposure. Over time, original fasteners may become corroded, stripped, or fatigued, compromising the security of critical connections. Using genuine replacement hardware ensures that torque specifications can be achieved reliably and that the fastener will withstand the operating conditions for which the equipment was designed. This hexagonal bolt is constructed from durable materials that resist corrosion and maintain strength over extended service periods, making it suitable for both repair and preventive maintenance applications.
Proper fastening is fundamental to sprayer safety and performance. Loose or damaged fasteners can lead to misalignment, increased wear on adjacent components, fluid leaks, or unexpected equipment failure during operation. When performing repairs or routine maintenance, replacing worn or missing fasteners with the correct specification hardware helps restore the equipment to its original condition and reliability. This hexagonal bolt is intended for use in applications where original equipment specifications call for this specific size, thread pitch, and grade of fastener. Technicians should always consult the appropriate parts diagram for their specific model to verify correct placement and torque requirements.
Compatibility with a wide range of sprayer models makes this hexagonal bolt a versatile addition to service inventory. Whether maintaining high-production PowrTwin systems, compact PowrLiner units, or specialized PowrTex equipment, having the correct replacement fasteners on hand supports efficient repair workflows. This component is particularly valuable for shops and service technicians who regularly service multiple sprayer platforms, as it eliminates the need to source model-specific hardware for common fastening applications. When combined with proper installation practices and torque verification, this hexagonal bolt contributes to the longevity and dependable operation of the sprayer equipment it serves.
| Component securing | Provides clamping force to hold assembled components in proper alignment |
|---|---|
| Structural integrity | Maintains rigid connections that resist vibration and operational forces |
| Serviceability | Hexagonal head design enables efficient removal and installation during maintenance |
| Stripped threads | Bolt threads are damaged and no longer achieve proper torque |
|---|---|
| Corrosion | Rust or chemical corrosion compromises structural integrity |
| Missing fastener | Bolt is lost during disassembly or absent from assembly |
| Fatigue failure | Visible stretching, cracking, or deformation from over-torque or stress |
SprayTech part 862-496 is compatible with the following sprayer models. Always confirm fitment using the correct parts diagram for your exact model and revision.
| SprayTech Model | Component |
|---|---|
| PowrLiner 4955 | Hexagonal bolt |
| PowrLiner 6955 | Hexagonal bolt |
| PowrLiner 8955 | Hexagonal bolt |
| PowrLiner 4000 | Hexagonal bolt |
| PowrLiner 4950 | Hexagonal bolt |
| PowrLiner 5000 | Hexagonal bolt |
| PowrLiner 6000 | Hexagonal bolt |
| PowrLiner 6950 | Hexagonal bolt |
| PowrLiner 6950_1 | Hexagonal bolt |
| PowrTex 6900SF, 12000SV 0528919D | Hexagonal bolt |
| PowrTex 6900SF, 12000SV | Hexagonal bolt |
| PowrTwin 3500 50th anniversary | Hexagonal bolt |
| PowrTwin 4500 | Hexagonal bolt |
| PowrTwin 4900, 6900, 8900, 12000 Plus | Hexagonal bolt |
| PowrTwin 4900 XLT | Hexagonal bolt |
| PowrTwin 4900GH | Hexagonal bolt |
| PowrTwin 6900, 12000 Plus DI | Hexagonal bolt |
| PowrTwin 6900 XLT DI | Hexagonal bolt |
| PowrTwin 6900 XLT | Hexagonal bolt |
| PowrTwin 6900GH | Hexagonal bolt |
| PowrTwin 8900GH | Hexagonal bolt |
| PowrTwin 12000 GHD | Hexagonal bolt |
| PowrTwin 12000 Plus DI service | Hexagonal bolt |
| PowrTwin 12000 XLT DI | Hexagonal bolt |
| PowrTwin 12000 XLT | Hexagonal bolt |
| PowrTwin 12000GH | Hexagonal bolt |
| PowrTwin 12000GHD | Hexagonal bolt |
| PowrTwin TM 8900 XLT | Hexagonal bolt |
Fastener replacement often coincides with other service tasks. When replacing this hexagonal bolt, these related components are commonly inspected or replaced at the same time.
Companion hardware that distributes load and prevents loosening under vibration.
Receiving component that may require inspection for thread damage or wear.
Structural components that may be loosened or removed during fastener replacement.