

Part number 862-403 is a bolt, tap designed to securely fasten components and create or repair threaded holes on compatible PowrLiner equipment. This specialized fastener combines the functions of a bolt and a tap, allowing it to cut threads as it is installed or to secure components in existing threaded holes. Replacing a worn, damaged, or missing bolt, tap restores proper assembly integrity, prevents loosening due to vibration, and ensures reliable operation of critical connections.
| Part Number | 862-403 |
|---|---|
| Part Description | Bolt, Tap |
| Brand | PowrLiner |
| Fits | PowrLiner 4900 XLT, 6900 XLT, 6900 XLT SP, 8900 XLT, 8900 XLT SP, 4900, 8900 |
| Condition | New |
The 862-403 Bolt, Tap is a specialized fastener used on compatible PowrLiner line stripers. It serves a dual purpose: as a standard bolt for securing components, and as a tap for cleaning or creating threads in existing holes. This design is particularly useful in applications where threads may become clogged with paint or debris, or where components require frequent removal and reinstallation.
Over time, bolts can become stripped, corroded, or damaged due to repeated use, vibration, or chemical exposure. A damaged bolt may fail to achieve proper clamping force, leading to loose components, misalignment, or safety hazards. Replacing with the correct OEM bolt, tap restores secure fastening and ensures that threaded connections remain clean and functional.
| Component retention | Secures components with proper clamping force |
|---|---|
| Thread cleaning / forming | Tap feature cleans or creates threads during installation |
| Vibration resistance | Maintains tightness under dynamic operating conditions |
| Stripped threads | Bolt no longer engages or tightens properly |
|---|---|
| Corrosion / rust | Visible corrosion that weakens the fastener |
| Head damage | Drive features are worn or stripped |
| Missing bolt | Fastener absent, leaving components loose |
Part number 862-403 is compatible with the following PowrLiner models. Always confirm fitment using the correct parts diagram for your exact model and serial number.
| Model | Component |
|---|---|
| PowrLiner 4900 XLT | Bolt, Tap |
| PowrLiner 6900 XLT | Bolt, Tap |
| PowrLiner 6900 XLT SP | Bolt, Tap |
| PowrLiner 8900 XLT | Bolt, Tap |
| PowrLiner 8900 XLT SP | Bolt, Tap |
| PowrLiner 4900 | Bolt, Tap |
| PowrLiner 8900 | Bolt, Tap |
Bolt replacement may involve associated hardware. When servicing bolts, these components are commonly inspected or replaced at the same time.
Flat or lock washers used with the bolt may be worn or corroded.
Mating threads may be damaged; inspect and repair as needed.
Ensure the parts being fastened are not cracked or deformed around mounting holes.