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Titan 800-273 Repacking Kit

Titan 800-273 Repacking Kit

Sourced From:
Titan Tools Inc.

Titan part 800-273 is a Repacking Kit containing all necessary seals, packings, O-rings, and sometimes retainers to perform a complete overhaul of the high-pressure fluid section on a wide range of compatible sprayers. This kit restores the pressure seal around the pump piston, preventing leaks and restoring the sprayer's ability to develop and maintain proper operating pressure.

Part Number 800-273
Part Description Repacking Kit
Brand Titan
Fits Impact 740-840, 840i, 1140i, Performer 1140 ix, PowrTex 1200SF & more
Condition New, OEM

Retail Price: $244.2
You save: $33.94 (13.90%)
Our Price: $210.26

Complete Repacking Kit for Titan Impact, Performer, and PowrTex Series

The Titan 800-273 Repacking Kit is a comprehensive seal and gasket kit used to rebuild the fluid section on a broad range of professional-grade Titan airless sprayers. It contains all the necessary wear components - packings, O-rings, backup rings, and seals - to restore the critical high-pressure seal between the reciprocating piston and the pump cylinder. This is the standard preventative maintenance and repair kit for the pump's most critical wearable parts.

Over time, the high-pressure packings wear down, leading to fluid leakage, pressure loss, and reduced sprayer efficiency. Replacing these components with the genuine Titan 800-273 kit restores the pump's ability to hold pressure, prevents material waste from leaks, and is essential maintenance for reliable long-term operation. Using the correct OEM kit ensures perfect fit and material compatibility.

Service Guidance: This kit is for the fluid section seals only. For optimal results and pump longevity, always lubricate the new packings and piston with genuine Titan pump grease (e.g., 700-203) during installation. Inspect the piston and cylinder for scoring before installing new packings.

Kit purpose and replacement indicators

What the repacking kit provides
Pressure Seal Restoration Replaces worn packings and seals that contain the high pressure within the fluid cylinder.
Leak Prevention Stops fluid from leaking out of the pump section, which is a common failure point.
Preventative Maintenance Renews all soft sealing components at once to prevent unexpected downtime.
Complete Seal Set Includes all necessary O-rings and gaskets for the fluid manifold and valve areas.
When to use the kit
Visible Fluid Leak Paint or fluid is dripping or seeping from the pump area or the pump packings.
Pressure Loss The sprayer cannot reach or maintain its normal operating pressure.
Routine Maintenance Recommended as periodic service after a certain number of operating hours or gallons pumped.
Pump Overhaul Essential first step in any comprehensive pump rebuild or fluid section service.

Compatibility

The Titan 800-273 Repacking Kit is one of the most widely used kits, designed for the following series and models. It covers many popular professional and industrial sprayers.

Compatible Series / Model Group Specific Models
Impact Series Impact 740, Impact 840, Impact 740i, Impact 840i, Impact 1140 i, Impact 1140 ix
Performer Series Performer 1140 ix
PowrTex Series PowrTex 1200SF
840 i Pack Kit Group 840 i Airless Sprayer, 840 IX, 840i Airless Sprayer, 840 ix Airless Sprayer

Note: This kit is sometimes listed generically as an "840 i-1140 i Pack Kit." Always verify the part number (800-273) matches your sprayer's service manual or parts list.

Related parts and supplies

When servicing the pump with a repacking kit, having these related items on hand ensures a complete and proper repair.

Pump Grease (700-203)

Required. Lubricates new packings and the piston during installation to prevent dry-start damage.

Piston Rod (Plunger)

Should be inspected for scoring or wear. A damaged rod will ruin new packings quickly.

Fluid Manifold Gaskets

Separate gaskets for the inlet and outlet manifolds may be needed if they are not included in kit 800-273.

Pump Flush / Cleaner

Used to clean the fluid section of old paint before installing new, clean seals.

Frequently Asked Questions

The kit typically includes high-pressure packings (upper and lower), V-seals, O-rings, backup rings, and sometimes a retaining clip or spacer—essentially all the soft sealing components for the main pump cylinder and related fluid passages.

The most common symptom is fluid leaking from the pump area, specifically from around the piston rod. This is often accompanied by an inability to build or maintain system pressure. If you see paint dripping from the pump or pressure is low, this kit is the standard repair.

Yes. The Titan 800-273 is a universal repacking kit that fits the fluid sections of many models across the Impact series, including the 740, 840, 840i, 1140 i, and 1140 ix, as well as the Performer 1140 ix and PowrTex 1200SF. It is the standard packing kit for this family of pumps.