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Titan 800-262 Gear 2nd Stage

$116.93
$130.50
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Part #: 800-262

OEM Titan Drive Gearbox Component

Titan 800-262 Gear 2nd Stage is the genuine OEM second stage gear assembly used in the drive gearbox of compatible 840, 1140, and PowrTex sprayers, completing the speed reduction and torque multiplication needed to drive the pump piston.

Brand: Titan Part #: 800-262 Type: 2nd Stage Gear Assembly Location: Drive Gearbox

Compatibility Table

Brand Compatible Titan Machines Part Number Serviced With Technical / Commercial Detail
Titan 1140I, 1140IX, 840I, 840IX, PowrTex 1200SF, Performer 1140IX 800-262 1st stage gear (800-261), front gearbox assembly, Lubriplate 314-171 One 2nd stage gear per gearbox; inspect mating gears during replacement.

A worn or chipped 2nd stage gear causes grinding noise, vibration, and loss of pump power. Replacement restores smooth gear mesh and reliable drive performance.

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Titan Sprayer Drive Gearbox Assembly

Titan 800-262 2nd Stage Gear Assembly for 840ix and 1140ix Sprayers

Titan 800-262 is the OEM 2nd stage gear assembly specified for the drive gearbox on compatible Titan sprayer platforms. As the second gear in the multi-stage reduction train, it further reduces motor speed and multiplies torque to drive the pump piston at the correct operating speed.

OEM: Titan Part #: 800-262 Type: 2nd Stage Gear Assembly Diagram Qty: 1 per gearbox
Detail Technical / Commercial Information
Product Overview Genuine Titan OEM 2nd stage gear assembly listed in the Drive Assembly section of compatible sprayer parts lists.
Function Receives rotational power from the 1st stage gear and further reduces speed while multiplying torque to drive the pump piston at the proper operating rate.
Replacement Triggers Grinding, whining, or clicking noises from the gearbox; visible chipped, broken, or heavily worn gear teeth; unusual vibration during operation; reduced pump speed or stalling under load.
Industrial Applications Sprayer repair, gearbox rebuild, drive system maintenance, and rental fleet refurbishment.
Compatible Titan Machines 1140I Airless Sprayer, 1140IX Airless Sprayer, 840I Airless Sprayer, 840IX Airless Sprayer, PowrTex 1200SF, and Performer 1140IX. The 800-262 is listed as the 2nd stage gear assembly in the 1140ix Digital Drive Assembly parts list. Confirm fitment using your specific model and revision parts diagram.
OEM Part Number 800-262 2nd Stage Gear Assembly.
Related Parts Commonly Serviced Together 1st stage gear assembly (800-261), front gearbox assembly, motor armature gear, bearings, and gearbox seals. Lubriplate (P/N 314-171) is specified for gearbox cavity lubrication during reassembly.
Common Problems Solved Gearbox noise from worn gear teeth, loss of pump power, vibration from misaligned or damaged gears, and complete drive failure from broken gear components.
Target Users / Markets Painting contractors, maintenance crews, rental fleet operators, and repair shops servicing Titan 840/1140 and PowrTex sprayers.
OEM and Brand Information Genuine Titan OEM component documented in manufacturer parts diagrams and service procedures for correct fitment and function.
Commercial Benefits OEM gear that restores proper power transmission and prevents secondary damage to mating gears and bearings; essential for reliable drive system repair.

The 800-262 Gear 2nd Stage is accessed by removing the motor from the gearbox housing. During replacement, inspect the armature gear on the motor end for damage, and inspect the 1st stage gear and front gearbox assembly for wear. Clean and refill the gearbox cavity up to the rear face of each gear with Lubriplate (P/N 314-171) before reassembly. Verify correct gear mesh alignment for smooth, quiet operation.

Frequently Asked Questions

Quick answers for confirming fitment, function, and replacement timing.

Common Questions
What is the Titan 800-262 Gear 2nd Stage?

It is the second stage gear assembly in the drive gearbox, part of the multi-stage reduction system that drives the pump piston on compatible sprayers.

Which Titan sprayer models use the 800-262?

It is compatible with 1140I, 1140IX, 840I, 840IX, PowrTex 1200SF, and Performer 1140IX models. Always verify using your sprayer's parts diagram.

When should the 2nd stage gear be replaced?

Replace when gear teeth are chipped, broken, or heavily worn; grinding or whining noise is present; vibration occurs during operation; or pump power is lost under load.

What should be inspected alongside the 2nd stage gear?

Inspect the 1st stage gear, armature gear on the motor, bearings, and gearbox seals for wear or damage while the gearbox is open.

What lubrication is required during reassembly?

Clean and refill the gearbox cavity up to the rear face of each gear with Lubriplate (P/N 314-171) before reassembly.

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