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Titan 764-020A Engine, Honda, 6.5 pkgd

Titan 764-020A Engine, Honda, 6.5 pkgd

Sourced From:
Titan Tools Inc.

 

Titan part 764-020A is a complete Honda GX200 (6.5 hp) packaged engine assembly designed to repower or replace worn engines on compatible PowrTwin airless sprayers. This kit includes the engine, factory-installed fuel tank, air cleaner, muffler, oil shutoff sensor, and recoil start assembly — ready to bolt on.

Part Number 764-020A
Part Description Honda 6.5 hp Packaged Engine
Brand Titan
Fits PowrTwin 4900, 6900, 8900, 12000 Plus
Condition New

Retail Price: $1816.3
You save: $290.61 (16.00%)
Our Price: $1525.69

 

Honda GX200 6.5 HP Packaged Engine for PowrTwin Sprayers

The Titan 764-020A Packaged Engine Assembly is a complete Honda GX200 replacement engine (6.5 HP / 196cc) pre-configured for PowrTwin 4900, 6900, 8900, and 12000 Plus airless sprayers. This direct-fit solution eliminates the need to source individual engine components or modify mounting patterns.

Over time, original engines may experience hard starting, loss of power, oil consumption, or recoil failure. Replacing the entire engine with a factory-packaged assembly restores sprayer performance to original specifications and reduces downtime compared to rebuilding a worn engine.

Service Guidance: Before engine replacement, verify fuel quality, spark, and compression. For sprayers that run rough or fail to start under load, inspect the carburetor, fuel filter, and valve lash. This packaged engine includes a low-oil shutdown sensor — ensure proper oil level before first start.

What it does and when to replace it

What the packaged engine assembly does
Direct repower Replaces worn or failed Honda GX200 engines on PowrTwin sprayers
Bolt-on fitment Includes correct crankshaft, mounting holes, and shaft key for pump coupling
Full component integration Fuel tank, air cleaner, muffler, and recoil starter pre-installed
When replacement is recommended
Low compression / blow-by Hard starting, smoking, or loss of power under load
Recoil failure Starter rope won't retract or pulley is damaged
Bent crankshaft or bearing noise Vibration, knocking, or pump coupling misalignment
Internal oil leaks / carburetor damage Fuel in oil, flooding, or throttle shaft wear

Compatibility

Titan part 764-020A is a direct replacement for the following sprayer models. Confirm your sprayer's original engine is a Honda GX200 (or equivalent 6.5 HP horizontal shaft) before ordering.

Brand / Model Components
PowrTwin 4900 Engine, Honda, 6.5 pkgd
PowrTwin 6900 Engine, Honda, 6.5 pkgd
PowrTwin 8900 Engine, Honda, 6.5 pkgd
PowrTwin 12000 Plus Engine, Honda, 6.5 pkgd

Related parts commonly serviced together

When installing a new engine, consider inspecting or replacing these associated components to ensure reliable sprayer operation.

Pump coupler / drive adapter

Worn rubber spiders or sheared keys can cause slipping or vibration. Replace with engine install.

Engine mounting bolts & isolators

Stripped threads or cracked rubber feet can misalign the engine. Use new hardware if needed.

Fuel hose & inline filter

Old fuel lines can become brittle; replace with fresh ethanol-rated line and a new filter.

Frequently Asked Questions

The kit includes a Honda GX200 engine (6.5 HP) with pre-installed fuel tank, air cleaner, muffler, low-oil sensor, recoil starter, and the necessary mounting bolts / spacer where required for PowrTwin sprayers. It does NOT include spark plug (check gap before use) or pump side coupler halves.

This engine assembly directly fits PowrTwin 4900, 6900, 8900, and 12000 Plus models. Always verify your original engine shaft diameter (3/4″ or 1″) and bolt pattern – the GX200 in this kit uses a standard 3/4″ keyed shaft, which matches the majority of those models.

Yes. The engine ships without oil. Add high-quality 10W-30 or SAE 30 (approximately 0.6 quarts) to the correct level on the dipstick. The low-oil shutdown sensor will prevent starting if oil is low, but do not rely on it – always check oil manually before each use.

The engine itself is a standard Honda GX200, but the "packaged" version includes specific PowrTwin mounting hardware and a pre-installed fuel tank that may interfere with other equipment. For non-PowrTwin applications, we recommend a standard GX200 short block or engine (without the sprayer-specific bracket). Verify shaft size and pump alignment before attempting retrofits.