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AllTitanParts

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Titan 761-202 Packing Tool

Titan 761-202 Packing Tool

Sourced From:
Titan Tools Inc.

 

761-202 is a packing tool used to correctly install replacement packings (seals) into the pump cylinder of compatible airless sprayers. It protects new seals from damage during installation, ensuring proper seating and extending pump life.

Part Number 761-202
Part Description Packing Tool
Brand Airless Sprayer / Epic
Fits Airless Sprayer 1200 GXC; Epic 1200 HPG
Condition New

$29.6

 

Packing Tool for Airless Sprayer 1200 GXC / Epic 1200 HPG

The 761-202 Packing Tool is an OEM‑spec installation tool designed for the pump cylinder on Airless Sprayer 1200 GXC and Epic 1200 HPG models. It is used to drive new packings (u‑cups, v‑packings, or o‑rings) into the pump bore without damaging the sealing lips or the cylinder wall.

Attempting to install packings with a screwdriver or a standard socket often rolls, cuts, or misaligns the seal, leading to premature leakage, pressure loss, and pump failure. The 761‑202 tool has a precisely shaped nose that guides the packing squarely into place, protecting the seal and ensuring a reliable, long‑lasting repair.

Service Guidance: Always clean the pump cylinder bore thoroughly before using the packing tool. Lubricate new packings with compatible oil or grease as specified. Drive the packing in with firm, even pressure until it seats fully against the shoulder. Do not hammer directly on the tool without a soft‑face mallet if recommended.

What it does and when to use it

What the packing tool does
Seal protection Prevents cutting or rolling of packing lips during installation
Proper seating Guides the packing to the correct depth and square to the bore
Reduces rework Eliminates damage‑related leaks and premature pump failure
When to use the tool
Pump rebuild Replacing packings as part of routine maintenance
Seal replacement After removing old, worn packings from the cylinder
New pump assembly Installing factory packings into a new or cleaned pump housing
Training / service Professional repair shops to ensure consistent, damage‑free installation

Compatibility

Part 761-202 is designed for the following models. Always verify with your service manual.

Brand / Model Component
Airless Sprayer 1200 GXC Packing installation tool for pump cylinder
Epic 1200 HPG Packing installation tool for pump cylinder

Related parts commonly serviced together

When using the packing tool, these related components are typically needed for a complete pump service.

Packing / seal kit

The tool is used to install new packings; always have the correct seal kit on hand.

Piston / rod assembly

Inspect or replace the piston when changing packings.

Cylinder bore cleaning tool

A hone or brush to prepare the bore before new packings.

Frequently Asked Questions

Standard tools have sharp edges or incorrect diameters that can roll, nick, or tear the soft sealing lips of the packing. The 761-202 tool has a smooth, tapered nose that matches the packing profile, guiding it squarely without damage.

After cleaning the bore and lubricating the new packing, place the packing onto the tool nose. Insert the tool into the cylinder and tap gently with a soft mallet until the packing seats against the internal shoulder. Remove the tool and repeat for additional packings.

The tool is specifically designed for Airless Sprayer 1200 GXC and Epic 1200 HPG. It may also fit other models that use the same pump cylinder diameter; consult your service manual for cross‑reference.

Many rebuild kits do not include an installation tool. Using the 761-202 is highly recommended to avoid damaging the new packings. One tool can be used for multiple rebuilds, making it a cost‑effective investment for professional service.

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