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Titan 424-202 Actuator Lever

Titan 424-202 Actuator Lever

Sourced From:
Titan Tools Inc.

 

PowrLiner part 424-202 is an actuator lever designed for use on ProMark II and a wide range of PowrLiner sprayers. This lever provides the mechanical interface for actuating control valves, pressure relief systems, or spray gun triggers, ensuring precise operator control. Replacing a worn, bent, or broken actuator lever restores smooth, reliable operation and prevents intermittent or failed actuation.

Part Number 424-202
Part Description Actuator Lever
Brand PowrLiner / ProMark
Fits ProMark II; PowrLiner 8900, 8900 XLT, 8900 XLT SP, 6950, 6900 XLT, 6900 XLT SP, 6000, 5000, 4950, 4900, 4900 XLT, 4000, 3100, 2800, 1800M, 2800M, 800, 5500, 4955, 6955, 8955, 4500, 3500 72v, 3500 72v (Honda GXE), 3000, 3500s, 3500s (Suffixed Unit), 2850, 550
Condition New

Retail Price: $87
You save: $7.22 (8.30%)
Our Price: $79.78

 

Actuator Lever for ProMark II & PowrLiner Sprayers

The PowrLiner 424-202 Actuator Lever is a genuine OEM component used to control critical functions on ProMark II and a broad range of PowrLiner sprayers. Depending on the model, this lever may operate the spray gun trigger, pressure relief valve, or other mechanical actuators, providing the operator with precise, reliable control.

Repeated use, exposure to vibration, or accidental impact can cause the actuator lever to become bent, worn, or cracked. A damaged lever can lead to inconsistent actuation, failure to engage or disengage the spray function, or unsafe operation. Replacing the lever with the correct 424‑202 part restores smooth mechanical control and ensures reliable performance.

Service Guidance: If the sprayer exhibits sticky or unresponsive control, inspect the actuator lever for signs of wear, bending, or cracking. Replace as needed to maintain safe and accurate operation.

What it does and when to replace it

What the actuator lever does
Spray control Activates or deactivates the spray gun or material flow
Pressure relief Engages the pressure dump valve for safe system depressurization
Operator interface Provides a tactile, ergonomic point of control
When replacement is recommended
Bent / deformed Lever no longer moves smoothly or reaches full travel
Worn pivot point Excessive play or looseness at the mounting point
Cracked / broken Visible cracks or complete failure of the lever
Corroded / seized Lever is difficult to move due to rust or corrosion

Compatibility

PowrLiner part 424-202 is compatible with the following models. Always confirm fitment using the correct parts diagram for your exact model and serial number.

Model Component
ProMark II Actuator Lever
PowrLiner 8900 Actuator Lever
PowrLiner 8900 XLT Actuator Lever
PowrLiner 8900 XLT SP Actuator Lever
PowrLiner 6950 Actuator Lever
PowrLiner 6900 XLT Actuator Lever
PowrLiner 6900 XLT SP Actuator Lever
PowrLiner 6000 Actuator Lever
PowrLiner 5000 Actuator Lever
PowrLiner 4950 Actuator Lever
PowrLiner 4900 Actuator Lever
PowrLiner 4900 XLT Actuator Lever
PowrLiner 4000 Actuator Lever
PowrLiner 3100 Actuator Lever
PowrLiner 2800 Actuator Lever
PowrLiner 1800M Actuator Lever
PowrLiner 2800M Actuator Lever
PowrLiner 800 Actuator Lever
PowrLiner 5500 Actuator Lever
PowrLiner 4955 Actuator Lever
PowrLiner 6955 Actuator Lever
PowrLiner 8955 Actuator Lever
PowrLiner 4500 Actuator Lever
PowrLiner 3500 72v Actuator Lever
PowrLiner 3500 72v (Honda GXE) Actuator Lever
PowrLiner 3000 Actuator Lever
PowrLiner 3500s Actuator Lever
PowrLiner 3500s (Suffixed Unit) Actuator Lever
PowrLiner 2850 Actuator Lever
PowrLiner 550 Actuator Lever

Related parts commonly serviced together

When replacing the actuator lever, it is common to inspect associated components that may have contributed to lever wear or may be worn themselves.

Pivot pin / bushing

The pin or bushing that the lever pivots on can wear, causing slop and uneven actuation.

Control valve / switch

The lever may actuate a valve or electrical switch; inspect these for proper operation.

Spring / return mechanism

If the lever returns to a neutral position, ensure the spring is intact and properly tensioned.

Frequently Asked Questions

It is an actuator lever used on ProMark II and numerous PowrLiner sprayers to control functions such as spray activation or pressure relief.

Signs include a bent or cracked lever, excessive play, difficulty moving the lever, or failure to engage the intended function.

ProMark II and a wide range of PowrLiner models, including 8900 series, 6900 series, 4955, 6955, 8955, 3500 series, and many more. See the compatibility table for the full list.

Straightening a bent lever may weaken the metal and lead to premature failure. For safety and reliable operation, it is always recommended to replace a damaged lever with a genuine OEM part.