

Titan part 0294635 is a plug used to seal ports in the fluid system or pump manifold on compatible Titan airless sprayers. This plug prevents fluid leakage, maintains system pressure, and protects internal components from contamination. Replacing a damaged or missing plug restores proper sealing, eliminates leaks, and ensures reliable sprayer operation.
| Part Number | 0294635 |
|---|---|
| Part Description | Plug |
| Brand | Titan |
| Fits | RentSpray 600, 500; Impact 740, 840, 440, 410, 400 Airless Sprayer, 340; Helix VR, FR; Advantage 600, 500 |
| Condition | New |
The Titan 0294635 Plug is a genuine OEM replacement component used to seal threaded ports in the fluid system, pump manifold, or pressure control assembly of many Titan airless sprayers. It provides a reliable seal against high pressure, preventing fluid leaks and maintaining system integrity.
Over time, plugs can become damaged from overtightening, corrosion, or physical impact. A damaged or missing plug can cause fluid leaks, loss of pressure, or contamination of internal components. Replacing it with this genuine Titan part restores a leak‑free seal and ensures safe, consistent operation.
| Seals unused ports | Prevents fluid escape from test ports or unused manifold openings |
|---|---|
| Maintains system pressure | Eliminates pressure loss through open ports |
| Protects from contamination | Keeps dirt and debris out of the fluid system |
| Visible damage | Cracked, stripped, or deformed plug |
|---|---|
| Fluid leakage | Material seeps from the plugged port |
| Missing plug | Plug absent, leaving an open port |
| During system rebuild | Replace plug if removed during maintenance |
Part 0294635 is compatible with the following Titan sprayers. Always verify fitment using the correct parts diagram for your exact model and serial number.
| Model | Component Application |
|---|---|
| RentSpray 600 | Fluid port plug |
| RentSpray 500 | Fluid port plug |
| Impact 740 | Fluid port plug |
| Impact 840 | Fluid port plug |
| Impact 440 | Fluid port plug |
| Impact 410 | Fluid port plug |
| Impact 400 Airless Sprayer | Fluid port plug |
| Impact 340 | Fluid port plug |
| Helix VR | Fluid port plug |
| Helix FR | Fluid port plug |
| Advantage 600 | Fluid port plug |
| Advantage 500 | Fluid port plug |
When replacing a plug, consider inspecting or replacing these associated components.
Many plugs have an O‑ring or sealing washer; replace if worn.
Inspect the threaded port for damage that could cause leaks.
If the plug seals a test port, verify the gauge or transducer is functioning.